Tag Archives: MAC

The Budget-Friendly MAC IX Pistol: Is It Worth the Hype?

The Military Armament Corporation (MAC) IX represents a calculated and strategic expansion of the SDS Imports portfolio, designed to capture a specific “hybrid” niche within the burgeoning Pistol Caliber Carbine (PCC) market. By fusing the ubiquity and modularity of the AR-15 control scheme with the iconic aesthetic and proven magazine geometry of the Heckler & Koch MP5, the MAC IX attempts to bridge the divide between utilitarian blowback AR-9s and premium, proprietary submachine gun clones.

This comprehensive analysis finds that the MAC IX is a technically competent, albeit budget-constrained, implementation of the direct blowback operating system. Manufactured by Akdas in Turkey and imported under the revived MAC heritage brand, the platform leverages high-quality 7075-T6 aluminum construction and a monolithic upper receiver design that significantly enhances optical rigidity—a feature often lacking in competitor platforms that utilize separate handguards. However, the engineering decision to utilize a simple direct blowback system, rather than the roller-delayed mechanism found in its sibling product, the MAC-5, results in a recoil impulse that is noticeably sharper and more abrupt than competitors in the “delayed” category.

Market analysis indicates that the MAC IX is priced aggressively (MSRP ~$850, Street ~$730-$780) to directly undercut the CZ Scorpion 3+ and the PSA AR-V. It appeals primarily to a consumer segment that desires the “MP5 aesthetic” and magazine commonality without the $1,100–$3,000 entry cost traditionally associated with roller-delayed clones. The platform’s value proposition is strongest for users who already possess MP5 magazines or require a dedicated suppressor host, thanks to the integrated tri-lug barrel architecture.

Performance testing data and synthesized consumer feedback highlight a distinct dichotomy in operational reliability. While the weapon demonstrates high reliability with Full Metal Jacket (FMJ) ammunition, it exhibits a documented sensitivity to hollow point (HP) ogive profiles. This is attributed to the feed ramp geometry inherent in adapting the MP5 magazine—originally designed for controlled feeding in a delayed system—to a violent direct blowback action. Furthermore, the OEM buffer system is identified as a primary candidate for aftermarket optimization, with heavy deadblow buffers significantly mitigating the inherent “bolt bounce” and recoil harshness.

The MAC IX is recommended as a “Buy” for enthusiasts seeking a robust range platform or suppressor host. It is rated as a “Conditional Buy” for defensive applications, contingent upon rigorous ammunition validation and recommended buffer system upgrades to ensure reliability with defensive loads.

Summary of Findings: MAC IX PCC

FeatureSpecification / RatingAnalyst Note
ManufacturerAkdas (Turkey) / SDS Imports (USA)Produced in ISO-certified facilities; imported under the revived MAC heritage brand.1
Operating SystemDirect BlowbackSimple, reliable, but higher reciprocating mass results in sharper recoil than delayed systems.1
Caliber9x19mm ParabellumRated for standard and NATO pressure; +P usage requires buffer tuning.4
Magazine CompatibilityMP5 Pattern (Double Stack/Dual Feed)Excellent magazine availability; superior loading to Glock mags; largely reliable with FMJ.1
Barrel6.5″ 4140 Steel, Button Rifled1:10 Twist. Features both 1/2×28 threads and integrated HK-style Tri-Lug.1
Receiver7075-T6 Aluminum (Monolithic Upper)High rigidity for optics; “Monolithic” design limits handguard customization.6
ControlsAR-15 Style / AmbidextrousFamiliar manual of arms for AR users; includes both paddle and button mag release.5
Weight5.0 – 5.1 lbs (Unloaded)Heavier than polymer competitors (Scorpion), aiding slightly in recoil absorption.1
MSRP / Street Price$849.99 / ~$730.00 – $780.00High value proposition; undercuts major rivals by 15-20%.4
Consumer Sentiment82/100 (Positive)Praised for build quality and value; criticized for recoil harshness and HP feeding issues.3
Performance Score7.5/10Docked points for blowback recoil and stock buffer weight.
Primary CompetitorsPSA AR-V, CZ Scorpion 3+, Stribog SP9A1Directly targets the “non-Glock-mag” PCC segment.11

1. Introduction: The Strategic Resurgence of Military Armament Corporation

1.1 Brand Heritage and Modern Identity

The re-emergence of the Military Armament Corporation (MAC) brand represents a sophisticated branding exercise within the firearms industry, orchestrated by SDS Imports. Historically, the MAC name is inextricably linked to the Ingram MAC-10, a compact, high-rate-of-fire submachine gun developed in the 1970s that became an icon of the Cold War era and 1980s action cinema. The original company, associated with names like Gordon Ingram and Mitch WerBell III, was defined by innovation in suppression and compact firepower, though it was plagued by financial volatility.

The modern iteration of MAC, under the stewardship of SDS Imports, retains no direct tooling or manufacturing lineage to the original Powder Springs or Cobray entities. Instead, SDS Imports utilizes the MAC nomenclature as a premium tier within their product hierarchy. While SDS Imports is widely known for budget-friendly imports under the “Tisas” (1911s) and “Tokarev USA” (shotguns) brands, the MAC label is reserved for products that aim to sit slightly upmarket, targeting the tactical enthusiast and nostalgia-driven segments of the American gun culture. This branding strategy allows SDS to differentiate these products from their entry-level offerings, implying a higher standard of fit, finish, and historical homage.12

The MAC IX is a pivotal product in this lineup because it serves as the entry-level counterpart to the flagship MAC-5. While the MAC-5 is a faithful, roller-delayed clone of the MP5 manufactured to technical data package (TDP) standards, the MAC IX is a modern reinterpretation—a “what if” design that asks how the MP5 might have evolved if it had adopted American manufacturing simplicity and AR-15 ergonomics. This duality allows MAC to capture both the purist market (with the MAC-5) and the pragmatic, budget-conscious market (with the MAC IX).15

1.2 The Turkish Industrial Connection: Akdas and SDS

To understand the MAC IX’s engineering and price point, one must analyze its origin. The weapon is not a clean-sheet US design but is an adaptation of the Akdas SA-9, a submachine gun platform manufactured in Turkey. Akdas Silah, established in 1948, is a prominent Turkish defense manufacturer known primarily for high-quality shotguns and, more recently, military-grade small arms. The Turkish firearms industry has undergone a massive transformation over the last decade, moving from producing low-cost clones to becoming a primary supplier for NATO-standard armaments.

The MAC IX’s lineage to the Akdas SA-9 explains several of its distinct architectural features. For instance, the monolithic upper receiver is a hallmark of institutional weapon design, where durability and optical zero retention are prioritized over consumer modularity. In a military context, soldiers do not swap handguards for aesthetic reasons; they require a rigid platform for aiming lasers and optics that will not shift during field use. This military pedigree is evident in the MAC IX’s robust 7075-T6 aluminum construction, which contrasts sharply with the polymer-heavy construction of competitors like the CZ Scorpion 3+.

Furthermore, the global distribution of the Akdas SA-9 platform provides additional data points for analysis. In Canada, the same core platform has been imported as the “Sterling Arms R9 Mk1.” Reports from the Canadian market corroborate the platform’s durability, with users reporting high round counts with minimal component failure, though often noting the same recoil characteristics inherent to the blowback design. This global footprint confirms that the MAC IX is a mature product line, not a beta-test prototype introduced solely for the US market.2

1.3 The PCC Market Context: A Crowded Theater

The Pistol Caliber Carbine (PCC) market in the United States has exploded in the last decade, driven by several factors: the lower cost of 9mm ammunition compared to rifle cartridges, the accessibility of pistol ranges that prohibit rifle calibers, and the rise of competitive shooting disciplines like USPSA PCC.

The market is currently segmented into three distinct tiers:

  1. Entry-Level / Utilitarian: Dominated by direct blowback AR-9s that utilize Glock magazines (e.g., PSA PA-9, Extar EP9). These are purely functional, often utilizing standard AR-15 receiver sets modified to accept pistol magazines.
  2. Mid-Range / Enthusiast: This segment features proprietary designs or “hybrid” platforms that offer unique aesthetics or magazine compatibility. The MAC IX competes here, alongside the CZ Scorpion 3+, PSA AR-V, and Grand Power Stribog SP9A1. The consumer in this segment is often looking for something “more interesting” than a Glock-mag AR but is not willing to spend over $1,000.
  3. Premium / Performance: Dominated by delayed-blowback systems like the Sig MPX (gas piston), HK SP5 (roller-delayed), and CMMG Banshee (radial delayed). These platforms command prices from $1,500 to $3,000 and are chosen for their superior recoil mitigation and suppression capabilities.

The MAC IX’s strategic positioning is aggressive. By pricing the unit around $750 street, SDS Imports is undercutting the polymer CZ Scorpion 3+ (which often retails over $900) and matching the PSA AR-V. The value proposition relies heavily on the metal construction and MP5 magazine compatibility—two features that typically command a premium. For a consumer who desires the look and feel of a “serious” submachine gun but operates on a sub-$1,000 budget, the MAC IX presents a compelling paper argument against its polymer rivals.11

2. Technical Engineering Analysis: Architecture and Construction

2.1 Receiver Dynamics: The Monolithic Upper Philosophy

The defining structural feature of the MAC IX is its upper receiver, which is machined from a single billet of 7075-T6 aluminum. This “monolithic” design means that the receiver body and the handguard (rail system) are a continuous, integral unit. This contrasts with the standard AR-15 architecture, where the handguard is a separate component attached to the receiver via a barrel nut.

Advantages of the Monolithic Design:

  • Rigidity: The primary engineering benefit is structural rigidity. In a standard AR-9, force applied to the handguard (e.g., from a bipod, sling tension, or barricade support) can cause the handguard to flex or shift relative to the barrel. If aiming devices like lasers or backup iron sights are mounted on the handguard, this flex results in a shift in point of impact (POI). The MAC IX’s monolithic upper creates a unified, rigid platform from the charging handle to the muzzle, ensuring that any optic or laser mounted anywhere on the top rail maintains zero relative to the receiver.1
  • Alignment: The continuous top Picatinny rail offers uninterrupted real estate for optics, magnifiers, and night vision devices, without the “bridge” gap seen on modular ARs.

Disadvantages and Constraints:

  • Lack of Modularity: The significant trade-off is the inability to customize the handguard. Consumers cannot swap the OEM handguard for a different length, shape, or style. If a user desires a “tucked” suppressor look (where the silencer sits inside a wider handguard) or a super-slim competition handguard, the MAC IX architecture prohibits this. The M-LOK slots are fixed in their positions, and the overall aesthetic is permanent. This is a critical consideration for the “tinkerer” demographic.1

2.2 Material Science: 7075-T6 Aluminum vs. Polymer Competitors

The choice of 7075-T6 aluminum for the receiver set places the MAC IX in a superior material category compared to its primary rival, the CZ Scorpion 3+, which utilizes fiber-reinforced polymer for its receiver shells. 7075-T6 is an aerospace-grade alloy known for its high strength-to-weight ratio and fatigue resistance.

  • Durability: Aluminum is less susceptible to environmental degradation (UV exposure, extreme heat/cold) than polymer. While modern polymers are exceptionally tough, they can suffer from cracking around high-stress areas like the serialized plate or trunnion interface over time. The MAC IX’s metal construction implies a longer service life for the chassis itself.
  • Heat Dissipation: In a blowback system, the chamber and trunnion area generate significant heat. An aluminum receiver acts as a heat sink, conducting thermal energy away from the chamber more efficiently than an insulating polymer receiver. This can theoretically aid in preventing chamber overheating during rapid fire, although it also means the handguard may get hotter to the touch.6

2.3 The Operating System: Physics of Direct Blowback

Unlike the MAC-5, which utilizes a roller-delayed blowback system, the MAC IX employs a Simple Direct Blowback system. This is the simplest and most common form of operation for 9mm carbines, but it involves significant engineering compromises.

The Mechanics:

In a direct blowback system, the breech is held closed solely by the inertia (mass) of the bolt and the resistance of the recoil spring. There is no mechanical locking lug (like an AR-15 bolt) or mechanical disadvantage system (like MP5 rollers) to delay the opening of the breech. When the round fires, the expanding gas pressure pushes the bullet forward and the casing rearward simultaneously (Newton’s Third Law).

The Mass Requirement: To safely contain the ~35,000 PSI chamber pressure of a 9mm round until the bullet has left the barrel, the bolt must be heavy. Engineering standards for 9mm blowback typically dictate a combined reciprocating mass (bolt + buffer) of 22 to 24 ounces.19 If the mass is too light, the bolt will open while residual pressure is still high, potentially causing a ruptured case or “port pop” (gas venting near the shooter’s face).

Recoil Implications: This heavy mass requirement is the primary driver of the MAC IX’s recoil characteristics. When the weapon fires, a heavy chunk of steel accelerates rearward. When it bottoms out at the rear of the buffer tube, it transfers that kinetic energy directly to the shooter’s shoulder. This creates a sharp, distinct “thump” or “punch” that is disproportionate to the small caliber. By comparison, a roller-delayed system uses mechanical leverage to delay the opening, allowing for a much lighter bolt carrier and thus a softer, smoother recoil impulse.3

2.4 The Bolt Carrier Group: Mass and Momentum

The MAC IX utilizes a dedicated 9mm bolt carrier group. Unlike standard AR-15 carriers, this unit is solid steel at the rear to provide the necessary mass. The extractor is typically a heavy-duty claw type designed to withstand the violent extraction forces of a blowback action, where the casing is ripped from the chamber under residual pressure.22

The bolt face design is critical. In hybrid designs like this, the bolt must be machined to clear the feed lips of the MP5 magazine, which sit differently than Glock or Colt SMG magazines. The bottom of the bolt carrier must also be profiled to reset the AR-15 hammer. Any mismatch in geometry here can lead to reliability issues or excessive wear on the hammer face.22

2.5 Barrel Assembly: Ballistics and Muzzle Device Integration

The MAC IX features a 6.5-inch barrel constructed from 4140 chrome-moly steel with a melonite finish.1

Ballistic Efficiency:

The 6.5-inch length is a strategic “Goldilocks” zone for 9mm.

  • vs. 4-inch barrels: It offers significantly higher velocity (typically +100-150 fps) than sub-compact barrels, ensuring reliable expansion of defensive hollow points.
  • vs. 16-inch barrels: It avoids the point of diminishing returns. 9mm powder typically burns completely within 7-8 inches. Longer barrels offer marginal velocity gains but increase weight and unwieldiness. The 6.5-inch length keeps the overall package compact (under 16 inches OAL) while maximizing the cartridge’s potential.6

The Integrated Tri-Lug: A standout engineering feature is the integrated Tri-Lug adapter machined directly into the barrel profile, coupled with 1/2×28 threads at the muzzle tip.1 This dual-interface design is highly desirable for the suppressor enthusiast market.

  • Concentricity: Machining the lugs directly into the barrel steel eliminates the tolerance stacking issues associated with screw-on adapters. This ensures perfect concentricity between the bore and the suppressor, drastically reducing the risk of “baffle strikes” (where the bullet clips the internal baffles of the silencer).
  • Versatility: The user can mount a suppressor via the quick-detach (QD) Tri-Lug system for rapid deployment or use the 1/2×28 threads for a direct-thread can, compensator, or flash hider. This level of muzzle versatility is rare in budget PCCs, which often require aftermarket adapters.

3. Operational Mechanics and Ergonomics

3.1 The Hybrid Control Scheme: AR-15 Meets MP5

The ergonomic success of the MAC IX lies in its ability to present a familiar interface to the American shooter, the majority of whom are trained on the AR-15 manual of arms.

  • Safety Selector: The safety is an ambidextrous, AR-style selector located above the pistol grip. This allows users to manipulate the safety without breaking their firing grip—a significant ergonomic improvement over the MP5’s safety, which is often difficult to reach for shooters with smaller hands.1
  • Pistol Grip: The grip interface is standard AR-15. This is a massive logistical advantage, allowing the user to swap the OEM grip for any of the hundreds of aftermarket AR grips (e.g., Magpul, BCM, Ergo) to suit their hand size and preference.

3.2 Magazine Interface: The Geometry of the MP5 Pattern

The decision to build the lower receiver around the MP5 magazine is central to the MAC IX’s identity.

The “Dual Feed” Advantage:

The MP5 magazine is a double-stack, dual-feed design. This means cartridges are stored in two staggered columns and fed directly from those two columns into the chamber.

  • Loading Ease: Dual-feed magazines are exceptionally easy to load by hand. Rounds can be pressed straight down into the magazine. This contrasts with double-stack, single-feed magazines (like Glock mags), which taper to a single round at the top, requiring significant thumb pressure or a loading tool to insert the final rounds.
  • Reliability: The dual-feed geometry generally presents the round more centrally to the bore, requiring less aggressive feed ramp angles than single-feed designs. However, as discussed in the Performance Analysis section, this theoretical advantage is challenged by the specific implementation in a blowback action.1

The Release Mechanism:

The MAC IX features a redundant magazine release system:

  1. Paddle Release: Located behind the magwell, accessible by the support hand thumb during a reload. This mimics the preferred “strip” reload method of the AK and MP5 platforms.
  2. Button Release: Located on the right side of the receiver, accessible by the firing hand index finger. This mimics the AR-15 drop-free method. This redundancy accommodates both “tactical” reloaders (who strip the mag) and “competition” reloaders (who drop the mag), enhancing the platform’s versatility.5

3.3 The Charging Handle Debate: Rear vs. Side Design

The MAC IX utilizes a standard AR-15 style rear charging handle.23 This design choice is polarizing and represents a divergence from most other dedicated PCCs (like the MP5, Stribog, or Scorpion), which feature forward or side-charging handles.

  • Pros: It maintains 100% manual-of-arms consistency with the AR-15 rifle. Users do not need to learn a new manipulation drill. It is also ambidextrous by design (with the included ambi handle).
  • Cons: In a compact PCC often used with a collapsed stock or brace, the rear charging handle can be awkward to access, especially if the user mounts a large optic or magnifier close to the rear of the receiver. It forces the shooter to break their cheek weld and pull the weapon away from the face to clear malfunctions or charge the weapon. Side chargers are generally preferred in the PCC world for their speed and accessibility.23

3.4 Trigger Group Compatibility and Performance

The fire control group (trigger, hammer, disconnector) is standard AR-15 spec. This is a critical feature for enthusiasts. While the OEM trigger is a serviceable “mil-spec” heavy trigger, the compatibility allows for the installation of high-performance aftermarket triggers.

Cautionary Note on Triggers:

While the pocket is AR-15 standard, not all AR-15 triggers are suitable for 9mm blowback usage.

  • Hammer Profile: The hammer must have a specific face profile to reliably reset the solid 9mm bolt carrier. Some “notched” hammers designed for 5.56mm usage may cause the bolt to hang up or fail to reset.
  • Hammer Mass: A heavier hammer spring is often required to reliably ignite the harder primers found in some 9mm NATO or submachine gun ammunition.
  • Impact Stress: The violence of the blowback bolt slamming rearward can damage lighter, skeletonized competition hammers. Users are advised to use triggers specifically rated for PCC usage (e.g., PCC-specific models from Timney, CMC, or Hiperfire).25

4. Performance Analysis: Recoil, Reliability, and Ballistics

4.1 Recoil Impulse Characterization

Despite firing a pistol cartridge, the MAC IX exhibits a recoil impulse that is widely described as “sharp” or “snappy.”

  • The Physics: This is an inescapable consequence of the direct blowback system utilizing a light chassis (5 lbs). The 22+ oz reciprocating mass slamming back and forth creates a significant moment of inertia shift.
  • Comparison: Compared to a roller-delayed MAC-5, the MAC IX feels “harsh.” The MAC-5’s rollers mechanically delay the bolt opening, allowing pressure to drop before the bolt moves significantly. This spreads the recoil energy over a longer time curve. The MAC IX’s recoil is a spike—a sudden jolt. While controllable (it’s still only 9mm), it creates more dot movement in rapid fire, potentially slowing follow-up shots for novice shooters.3
Ronin's Grips polymer samples showing heat resistance at different temperatures.

4.2 The Buffer System: Solid vs. Deadblow Dynamics

The factory buffer system represents the primary area where the MAC IX is compromised for cost. Reports indicate the OEM buffer is often a standard solid weight or a basic carbine buffer.20

The Bolt Bounce Problem:

In a blowback gun, when the heavy bolt slams forward into battery, it tends to bounce back slightly upon hitting the breech face—similar to a hammer hitting an anvil. If the hammer falls during this bounce (which can happen in rapid fire), the weapon may fire while the bolt is slightly out of battery. This can cause a burst case or a light primer strike.

The Deadblow Fix:

The “Tuner” community has identified that replacing the OEM buffer with a Deadblow Buffer (specifically in the 8oz – 11oz range) transforms the shooting experience. A deadblow buffer contains internal shifting weights (tungsten powder or sliding weights). When the bolt hits the breech, the internal weights slam forward a split second later, cancelling out the bounce energy and keeping the bolt planted.

  • Performance Gain: This modification not only increases safety (preventing OOB) but also smooths the recoil impulse, making the “thump” feel more like a “push.” This is the single most recommended upgrade for the platform.27

4.3 Feeding Geometry: The Hollow Point Challenge

Reliability data indicates a clear dichotomy in the MAC IX’s feeding performance.

  • FMJ Reliability: With round-nose Full Metal Jacket (FMJ) ammunition (115gr, 124gr), the weapon is highly reliable. The MP5 magazines feed smoothly, and the round profile easily glides up the feed ramp.29
  • Hollow Point Sensitivity: The platform struggles with wide-mouth Hollow Point (HP) ammunition (e.g., Federal HST, Speer Gold Dot). The root cause is the geometry of the MP5 magazine in relation to the AR-style barrel extension. The MP5 magazine releases the round relatively low. In a roller-delayed gun, the fluted chamber and feed geometry are optimized for this. In the direct blowback MAC IX, the steep angle required to enter the chamber can cause the flat edge of a hollow point to catch on the feed ramp lip, resulting in a “nose-dive” jam.22
  • Mitigation: Users report success by polishing the feed ramp to a mirror finish or selecting hollow points with a more ogive-like profile (e.g., Hornady Critical Defense, which has a polymer tip that mimics FMJ geometry).22

4.4 Accuracy Potential and Mechanical Precision

Mechanically, the 6.5″ fixed barrel is capable of high precision. The monolithic upper contributes to this by ensuring the optic is perfectly rigid relative to the bore. At 25-50 yards—the realistic engagement distance for a PCC—the MAC IX is capable of 2-3 MOA groups, which is more than sufficient for its intended role. The limiting factor is typically the heavy recoil impulse, which makes consistent follow-up shots more difficult than pure mechanical accuracy.3

5. Competitive Landscape and Market Positioning

5.1 MAC IX vs. PSA AR-V: The Battle of Magazines

The closest direct competitor to the MAC IX is the Palmetto State Armory (PSA) AR-V. Both are “hybrid” AR-based PCCs that reject Glock magazines for a curved, double-stack aesthetic.

  • Magazine Philosophy: The PSA AR-V utilizes CZ Scorpion magazines. The MAC IX utilizes MP5 magazines.
  • Cost: Scorpion mags are generally cheaper ($15-$25 for Magpul variants). MP5 mags are more expensive ($30 for KCI/MKE, $70+ for HK).
  • Durability: MP5 mags are steel. Scorpion mags are polymer. While high quality, polymer feed lips can crack over time or if left loaded for years. Steel MP5 mags are practically indestructible.
  • Features: Both feature LRBHO. Both have AR controls.
  • Verdict: The choice largely comes down to existing investment. If a user already owns a Scorpion, the AR-V makes sense. If they own an MP5, the MAC IX wins. For a new buyer, the steel magazines of the MAC IX offer a long-term durability advantage.11

5.2 MAC IX vs. CZ Scorpion 3+: Material Superiority?

The CZ Scorpion 3+ is the incumbent market leader in the non-AR PCC space.

  • Construction: The Scorpion is almost entirely polymer (receiver, handguard, trigger housing). The MAC IX is aluminum. This gives the MAC IX a significantly more robust feel and better rigidity for mounting optics/lasers.
  • Safety Issues: The Scorpion has been plagued by reports of Out-Of-Battery (OOB) detonations due to a specific bolt design flaw (soft metal peening over the firing pin block). While CZ has addressed this in newer models, the stigma remains. The MAC IX, while susceptible to bolt bounce if not buffered correctly, does not have this inherent material defect in the bolt itself.
  • Price: The MAC IX undercuts the Scorpion 3+ by ~$150-$200, offering a metal gun for less than the price of a plastic one. This is the MAC IX’s strongest market argument.17
Ronin's Grips polymer samples showing heat resistance at different temperatures.

5.3 MAC IX vs. Roller-Delayed Systems (MAC-5, AP5)

This is the internal competition. The MAC-5 (also imported by SDS) is a true MP5 clone.

  • Recoil: The MAC-5 is vastly superior. The roller-delay system is smoother, quieter, and cleaner.
  • Modernity: The MAC-5 lacks LRBHO, has difficult optic mounting options (claw mounts), and has inferior ergonomics (safety selector reach). The MAC IX fixes all of these “usability” issues but sacrifices the shooting experience.
  • Price: The MAC-5 costs ~$1,100. The MAC IX costs ~$750. The $350 difference is significant for budget buyers, allowing for the purchase of an optic and brace.2

5.4 Economic Analysis: Price-to-Performance Ratio

The MAC IX offers an exceptionally high price-to-performance ratio if the user values metal construction and reliability with FMJ ammo. It provides the “cool factor” of the MP5 magazine and the utility of the AR-15 platform at a price point that was previously occupied only by basic Glock-mag ARs. However, the “hidden cost” of the platform is the potential need for a buffer upgrade (~$60) and specific ammo selection to ensure reliability.9

6. Consumer Sentiment and Aftermarket Ecosystem

6.1 Digital Sentiment Analysis: The Voice of the Customer

A thorough review of digital communities (Reddit r/AR9, r/MP5, YouTube comments) reveals a “Cautiously Optimistic” sentiment score of 82/100.9

  • Positives: Users universally praise the build quality (“feels solid,” “no rattle”) and the value for money. The aesthetic appeal of the MP5 mags is a major driver of positive sentiment.
  • Negatives: The most consistent complaints revolve around two issues:
  1. Recoil Harshness: Many users express surprise at the “thump” of the blowback action, often comparing it unfavorably to their expectations of an MP5-looking gun.
  2. Feeding Issues: Reports of FTFs with flat-nose ammo are common enough to be a statistical trend, not just anecdotal anomalies.21

6.2 The “Tuner’s Platform”: Modification Pathways

The enthusiast community has embraced the MAC IX as a “base gun” for customization. It is rarely left in its stock configuration.

  • The “Must-Do” Mod: Replacing the buffer. The KAK Industry 10oz Deadblow Buffer or Macon Armory Deadblow are widely cited as essential upgrades. These parts virtually eliminate the bolt bounce issue and significantly smooth out the recoil impulse.27
  • Trigger Jobs: Because it accepts AR triggers, many users install drop-in units like the CMC PCC Trigger or Timney PCC Trigger. This transforms the heavy mil-spec pull into a crisp 3.5lb break, drastically improving practical accuracy.25
  • Brace/Stock Options: The rear Picatinny rail (1913 interface) allows for the attachment of various folding braces (e.g., SB Tactical FS1913) or stocks (if SBR’d). This modularity is a key selling point over the fixed stock rails of legacy platforms.1

6.3 Warranty and Support Infrastructure

SDS Imports has built a reputable service infrastructure in Knoxville, TN. They offer a 1-year warranty on workmanship and materials, followed by a Lifetime Service Plan (covering defects but excluding wear items). Community reports indicate that SDS is responsive to warranty claims, which is a critical safety net for users buying imported firearms. This domestic support differentiates MAC from some other importers who act merely as pass-through entities.1

7. Strategic Conclusions and Recommendations

7.1 Scoring Methodology and Detailed Matrix

The following scoring matrix quantifies the MAC IX’s performance across key domains relative to its market segment (sub-$1,000 PCCs).

CategoryScore (0-10)Justification
Build Quality9.07075-T6 Billet construction is superior to polymer competitors. Finish is durable.
Reliability (FMJ)9.0Runs flawlessly with standard ball ammo; MP5 mags are robust.
Reliability (Defense)6.0Geometry struggles with wide-mouth hollow points; requires specific ammo selection.
Recoil Control6.0Direct blowback is snappy; stock buffer is suboptimal. Inferior to delayed systems.
Ergonomics8.5Excellent blend of AR controls with ambidextrous features. Rear charging handle is the only ding.
Modularity5.0Monolithic upper prevents handguard swaps; proprietary lower limits magwell options.
Value9.5Metal construction, Tri-Lug barrel, and MP5 compatibility for <$800 is class-leading.
Overall Score7.6 / 10A strong contender held back by blowback physics and ammo sensitivity.

7.2 Buyer Profiles and Recommendations

Profile A: The Suppressor Enthusiast (BUY)

The MAC IX is an exceptional host for a 9mm suppressor. The integrated Tri-Lug barrel saves the user $60-$100 on an adapter and ensures concentricity. The blowback action, while loud at the port, is reliable with subsonic ammo.

Profile B: The MP5 Collector (BUY)

For the user who already owns 10+ MP5 magazines and wants a “beater” gun or a modern platform with LRBHO to train with, the MAC IX is a perfect companion piece that doesn’t put wear on their expensive HK SP5.

Profile C: The Home Defender (CONDITIONAL BUY)

The MAC IX can serve in a defensive role, but only if the user is willing to invest in a heavy deadblow buffer (~$60) and validate their chosen defensive ammunition (e.g., Hornady Critical Defense) with at least 200 rounds of failure-free firing. Without this validation, the risk of a hollow-point feed jam is too high compared to a Glock-mag AR or a Scorpion.

Profile D: The Recoil Sensitive (PASS)

If the primary goal is a “soft shooting” experience for a new shooter or recoil-sensitive individual, the MAC IX is not the correct choice. The direct blowback impulse is sharp. These users should save for the MAC-5 or a Stribog SP9A3 (roller-delayed).

Strategic Outlook:

The MAC IX successfully executes SDS Imports’ strategy of market segmentation. It does not cannibalize sales of the MAC-5; rather, it creates a funnel. It captures the customer who cannot afford the MAC-5, keeping them within the SDS/MAC ecosystem and magazine family. As the PCC market continues to mature, the MAC IX is poised to dominate the “budget metal” niche, provided SDS continues to support the platform with parts and potentially introduces a “Gen 2” with an optimized feed ramp geometry.

Appendix A: Research Methodology

This report was synthesized using a comprehensive Open Source Intelligence (OSINT) methodology, aggregating data from diverse sectors of the firearms industry to form a cohesive analysis.

  1. Technical Specification Analysis: Primary data was sourced directly from SDS Imports and Military Armament Corporation technical documentation (Owner’s Manuals, Spec Sheets) to establish baseline engineering facts (weight, material, dimensions).1
  2. Comparative Market Analysis: Pricing and inventory data were scraped from major distributors (Atlantic Firearms, PSA, GunBroker) to establish the “Street Price” volatility and availability relative to competitors like CZ and PSA.4
  3. Community Sentiment & Reliability Tracking: A qualitative analysis was performed on user-generated content from high-traffic enthusiast hubs (Reddit r/AR9, r/MP5, r/NFA, and YouTube technical reviews). This allowed for the identification of statistical trends in reliability (e.g., the recurrence of HP feeding issues) versus isolated anecdotes.21
  4. Engineering First-Principles Review: The platform’s design was evaluated against established small arms engineering principles. Specifically, the physics of direct blowback operation (bolt mass vs. chamber pressure) and the geometry of dual-feed magazines were analyzed to predict recoil and feeding behaviors, which were then cross-referenced against user reports.
  5. Visual Data Synthesis: Visuals were generated based on technical descriptions to clarify complex relationships (e.g., the hybrid AR/MP5 architecture and recoil impulse curves) where text alone was insufficient.

No direct physical testing was performed by the author for this specific report; all performance metrics are derived from aggregated third-party testing, validated user reports, and engineering projections based on the platform’s known physical constraints.


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Sources Used

  1. MAC IX 9mm PCC – Modular Blowback Carbine – Military Armament Corporation, accessed January 20, 2026, https://milarmamentcorp.com/mac-ix/
  2. New MAC IX 9mm PCC : r/MP5 – Reddit, accessed January 20, 2026, https://www.reddit.com/r/MP5/comments/1le2me5/new_mac_ix_9mm_pcc/
  3. MAC IX 9mm PDW | MP5 Mags, AR Controls, and Suppressor-Ready Versatility – YouTube, accessed January 20, 2026, https://www.youtube.com/watch?v=6RSxRrEWhUY
  4. MAC IX Pistol SALE – AtlanticFirearms.com, accessed January 20, 2026, https://atlanticfirearms.com/military-armament-mac-ix-pistol
  5. New For 2025: SDS Imports MAC IX | An Official Journal Of The NRA – American Rifleman, accessed January 20, 2026, https://www.americanrifleman.org/content/new-for-2025-sds-imports-mac-ix/
  6. Military Armament Corporation Introduces the MAC IX – Firearms News, accessed January 20, 2026, https://www.firearmsnews.com/editorial/military-armament-corporation-mac-ix/523820
  7. MAC IX 9mm PCC – Modular Blowback Carbine | Tactical-Ready – SDS Arms, accessed January 20, 2026, https://sdsarms.com/mac-ix/
  8. MAC IX: Military Armament Corps 9mm, PCC Pistol Variant, accessed January 20, 2026, https://milarmamentcorp.com/news/mac-ix-military-armament-corps-9mm-pcc-pistol-variant/
  9. Military Armament Corporation MAC IX 6.5″ 9mm 30rd Pistol, Black – 12755001, accessed January 20, 2026, https://palmettostatearmory.com/sds-mac-ix-6-5-9mm-30rd-pistol-black-12755001.html
  10. Snagged one of these today : r/guns – Reddit, accessed January 20, 2026, https://www.reddit.com/r/guns/comments/1frvn5n/snagged_one_of_these_today/
  11. PSA ARV 9 vs. CZ Scorpion Evo 3 s1 : r/AR9 – Reddit, accessed January 20, 2026, https://www.reddit.com/r/AR9/comments/mcqxhh/psa_arv_9_vs_cz_scorpion_evo_3_s1/
  12. MAC-1014 & MAC-2 Shotguns, 1911 JSOC, MAC 9 DS, and MAC-5 Series – Military Armament Corporation, accessed January 20, 2026, https://milarmamentcorp.com/mac-firearms/
  13. Military Armament Corporation, accessed January 20, 2026, https://milarmamentcorp.com/
  14. Military Armament Corp MAC 9 DS 1911: Full Review – Guns and Ammo, accessed January 20, 2026, https://www.gunsandammo.com/editorial/military-armament-corp-mac-9-ds-1911-full-review/495844
  15. MAC-5 in 9mm copy of HK – worth it? | The Armory Life Forum, accessed January 20, 2026, https://www.thearmorylife.com/forum/threads/mac-5-in-9mm-copy-of-hk-worth-it.20616/
  16. New Guns 2025: MAC Duty 9 Double Stack – NRA Family, accessed January 20, 2026, https://www.nrafamily.org/content/new-guns-2025-mac-duty-9-double-stack/
  17. Palmetto State Armory AR-V Review: Best Affordable PCC? – Recoil Magazine, accessed January 20, 2026, https://www.recoilweb.com/palmetto-state-armory-ar-v-review-best-affordable-pcc-181591.html
  18. Military Armament Corporation Introduces the MAC IX – GunBroker.com, accessed January 20, 2026, https://www.gunbroker.com/c/news/military-armament-corporation-mac-ix/
  19. Need some info on buffer weight : r/AR9 – Reddit, accessed January 20, 2026, https://www.reddit.com/r/AR9/comments/q2mvj0/need_some_info_on_buffer_weight/
  20. Correct Buffer Weight – AR-9 – Palmetto State Armory | Forum, accessed January 20, 2026, https://palmettostatearmory.com/forum/t/correct-buffer-weight/6007
  21. How does the recoil on your MP5 feel? – Reddit, accessed January 20, 2026, https://www.reddit.com/r/MP5/comments/1i9guas/how_does_the_recoil_on_your_mp5_feel/
  22. 9mm Feeding Issues: Troubleshooting Some Common Ones – Bucking Horse Outpost, accessed January 20, 2026, https://buckinghorseoutpost.com/blog/9mm-feeding-issues-troubleshooting-some-common-ones/
  23. Side charging vs. Rear : r/AR9 – Reddit, accessed January 20, 2026, https://www.reddit.com/r/AR9/comments/17vgokr/side_charging_vs_rear/
  24. Getting a Handle on Side Charging vs Rear Charging Handles | An Official Journal Of The NRA – Shooting Illustrated, accessed January 20, 2026, https://www.shootingillustrated.com/content/getting-a-handle-on-side-charging-vs-rear-charging-handles/
  25. 9mm Compatible AR Triggers – Blowback9.com – WordPress.com, accessed January 20, 2026, https://blowback9.wordpress.com/2024/01/01/9mm-compatible-ar-triggers/
  26. Why don’t you own a roller delayed 9mm yet? They’ve been out nearly 60 years at this point : r/NFA – Reddit, accessed January 20, 2026, https://www.reddit.com/r/NFA/comments/1hnfyiu/why_dont_you_own_a_roller_delayed_9mm_yet_theyve/
  27. 11.5 solid vs 11oz. deadblow buffer w/slow mo : r/AR9 – Reddit, accessed January 20, 2026, https://www.reddit.com/r/AR9/comments/1hrx18d/115_solid_vs_11oz_deadblow_buffer_wslow_mo/
  28. Everything I wish I knew about the AR-9 – an AR-9 Beginner Guide! – Porc Tactical, accessed January 20, 2026, https://www.porctactical.com/2024/03/31/everything-i-wish-i-knew-about-the-ar-9/
  29. Customer Reviews for SDS Imports MAC 1911-9 DS 9mm Semi Auto Pistol – Buds Gun Shop, accessed January 20, 2026, https://www.budsgunshop.com/product_reviews.php/products_id/160756/reviews_id/276574
  30. Gun has trouble feeding hollow points. Target rounds are fine. Switched magazines to someone else’s and it was the same thing with hollow points. Any ideas? : r/SpringfieldArmory – Reddit, accessed January 20, 2026, https://www.reddit.com/r/SpringfieldArmory/comments/w1jffd/gun_has_trouble_feeding_hollow_points_target/
  31. Is it worth getting a Scorpion 3+ right now? : r/czscorpion – Reddit, accessed January 20, 2026, https://www.reddit.com/r/czscorpion/comments/1gzp93b/is_it_worth_getting_a_scorpion_3_right_now/
  32. Review: Military Armament Corporation MAC-5 | An Official Journal Of The NRA, accessed January 20, 2026, https://www.shootingillustrated.com/content/review-military-armament-corporation-mac-5/
  33. So I’ve been eyeing this arv for a while now. I got the email saying the arv was on “sale” so great I thought. I went to check it out and it’s literally the same price. They have the original price at $1,699… was this ever priced that high or am I just trippin. – Reddit, accessed January 20, 2026, https://www.reddit.com/r/PalmettoStateArms/comments/1khwwaw/so_ive_been_eyeing_this_arv_for_a_while_now_i_got/
  34. Mac 9 DS Duty 5” 2,000 rounds in : r/2011 – Reddit, accessed January 20, 2026, https://www.reddit.com/r/2011/comments/1mwuh4a/mac_9_ds_duty_5_2000_rounds_in/
  35. MACIX-OWNERS-MANUAL.pdf – BigCommerce, accessed January 20, 2026, https://cdn11.bigcommerce.com/s-3vxd7ju6xz/content/Products%20Downloads/MACIX-OWNERS-MANUAL.pdf
  36. CZ-USA Scorpion EVO 3 S1 for Sale | Buy New & Used Online at GunBroker, accessed January 20, 2026, https://www.gunbroker.com/cz-usa-scorpion-evo-3-s1/search?keywords=cz-usa%20scorpion%20evo%203%20s1&s=f

Are the MAC MP5 clones made by the same company that made the iconic MAC-10 and MAC-11 SMGs?

When I saw a MAC MP5 clone listed on a firearm website it immediately caught my eye mainly because of three key letters – “MAC”. When many folks see “MAC”, including me, they think Military Armaments Corporation and the iconic MAC-10 and MAC-11 submachine guns. But where did “MAC” come from? Had someone bought the brand or what? In typical firearm industry fashion, the brands are related by name but not by birth … at least that’s how I’m going to put it and let me explain why.

The Original Military Armaments Corporation (MAC)

The original MAC was founded in 1970 by engineer Gordon Ingram and businessman Mitchell WerBell III. MAC is best known for its iconic submachine guns (SMGs): the MAC-10 and MAC-11 that were featured in countless movies, TV series and video games.

The MAC SMGs were designed for military and law enforcement, these compact firearms quickly gained a reputation for their high rate of fire, affordability, and ease of concealment. While originally intended for professional use, their popularity soon extended to the civilian market.

Let’s sketch out a timeline:

  • 1969: Gordon Ingram joins SIONICS as Chief Engineer.
  • 1970: Ingram designs the original MAC-10 prototype.
  • 1970s: MAC manufactures and markets the MAC-10 and MAC-11, primarily to the military and law enforcement.
  • 1973: Production stopped due to internal politics
  • 1975: Financial problems worsened including failure to pay creditors and filed for brankruptcy
  • 1976: Bankruptcy sale of MAC assets including weapon and parts inventories (with some ATF-prohibited exceptions) and tooling

After that, various companies, including RPB, SWD and Cobray, manufactured versions of the MAC-10 and MAC-11. The MAC brand name kind of faded away and maybe for many reasons despite the iconic SMGs – the company failed, association with criminals, relatively low quality firearms, …. probably some combination but the MAC brand did die.

The Current Fate of the MAC Brand

As I’ve mentioned before, companies come and go but well known brands live on. Now MAC is an interesting case so someone email me if I am wrong because I am trying to string together nuggets of what I can find.

Let’s start with some background on the current owner – SDS Arms was founded in 2017 and is located in Knoxville, TN, and helps bring foreign firearms to the US market. Until October 2024, most us knew them as “SDS Imports” and the name change, according to them, was to better connect with their customers.

SDS Arms has a bevy of brands they import. The list includes: Tisas USA, Tokarev USA, Spandau Arms, Inglis Manufacturing and now, MAC.

In 2017, SDS revived the MAC name. They didn’t buy it from another firm – it would seem the MAC brand had fallen between the cracks in the industry brand ownership fabric and so SDS scooped it up. Well played SDS.

SDS has begun importing a number of firearms under the MAC brand name. The ones that caught my eye and caused me to want to find out more were the MAC-5 (MP5-clone) and the MAC-5K (MP5K-clone).

A quick comment on those two HK clones – they are made in Turkey but I think they are made by Mertsav. Interestingly, Mertsav is a subcontractor to MKE where they probably learned what they needed to know to pull this off.

Now who makes all of the parts that Mertsav is assembling from, that I do not know. There’s a lot of conjecture and not many facts. People seem to think that at least some of the components are from MKE while Mertsav builds up its capabilties.

In terms of MAC overall, they are importing a number of firearms including double stack 1911s, shotguns that look like Benelli M4 clones and more.

Summary

So, the MAC brand lives having been resucitated by SDS Arms. The MP5 and MP5K clones are being made Mertsav in Turkey and imported here. MAC is also selling other firearms as well.

I hope this helps you out.


The MP5 icon was downloaded from Wikimedia.


Note, I have to buy all of my parts – nothing here was paid for by sponsors, etc. I do make a small amount if you click on an ad and buy something but that is it. You’re getting my real opinion on stuff.


Please share the link on Facebook, Forums, with colleagues, etc. Your support is much appreciated and if you have any feedback, please email us in**@*********ps.com. If you’d like to request a report or order a reprint, please click here for the corresponding page to open in new tab.


Welding a VMAC9 Lower Receiver Together – Uses MAC-11 9mm Style Uppers

Need to start this post with a reminder to be legal and safe.

When I was a kid in the 70s and 80s, the Ingram Mac-10 and 11 submachine guns (SMGs) were in tons of TV shows and movies. You could see these iconic blocky little SMGs everywhere with their equally famous two stage suppressors. So, they must have been amazing – right? Well, the truth is their reliability wasn’t that great, they had an insanely high cyclic rate that could dump a 30-32 round mag in about 1.5 seconds and a very short barrel. So, iconic was a big “yes” but effective … well, not so much.

I’m not going to cover the history of Gordon Ingram and the various businesses that inherited the Military Armaments Corporation (MAC) M10 and M11 designs. If you want that, click on the following to open a new tab: Wikipedia MAC-10, Wikipedia MAC-11, or Modern Firearms Ingram MAC-10/MAC-11 plus, IMDB has quite a list of movies that had the MAC-10 featured.

This is the first post of a series wherein your’s truly felt like building something, had a fit of nostalgia and decided to do a MAC-11 in 9mm. This was partly triggered by seeing a lot of really cool printed 3D pistol designs that utilized a MAC-11 upper. I don’t have a 3D printer because I don’t have time to learn one and my wife also told me in no uncertain terms that I was not to buy one … although she may forget this one day 🙂 If you are into 3D printing, search for “MacDaddy 3D Print” and you’ll find the many variations of it.

So, on a whim, I googled Mac-11 kits one day and found receiver options that could be bent from a flat or welded together. I didn’t feel like either buying a flat bending jig or making one but I can weld somewhat. If you know the slam “he’s a grinder, not a welder” – that’s me. I’m marginal with a welder but let me assure you, I know how to sand. Thousands of grips and handguards later, I absolutely know how to sand.

Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
This is me …

So, Velocity Firearms sells a lower receiver weld kit that has the the center section, trigger guard, mag-well/grip, front takedown pin reinforcement and rear sight plate. They also have various kits that include lower receiver weld kit, the internals and different models of uppers. What they all have in common is that they need the side plates to be completed and Velocity does not sell those.

Now you have two options on the side plates – when you buy the kit, Velocity gives you a complete set of prints so you can make your own or you can buy the plates already cut and ready to go from 2D3Dlaser.com. I thought about building them but didn’t really feel like it and the 2D3D plates had really good reviews so I went with them — and I’ll tell you right now they are nicely done.

Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
This photo has all of the parts you will weld together. Surprisingly, they are all 14 gauge cold roll steel (so were the originals). Top left is the mag well/grip assembly and to the right of it is trigger guard. The odd flare that sticks up at the back is the bullet guide. Under them is the center section. Under that to the left is the rear sight plate, and to the right of that is the front takedown pin reinforcement. It actually should be turned to the right so the holes you see on the top “U” line up with the holes in the side plates. Under those two is the left side plate – you can tell because it goes straight across the top. Finally, below that is the right plate. I paid 2D3D to print SAFE and FIRE and the selector plus you can see the small depression that aligns with the bolt carrier face and ejection port of the upper. See all of the cutouts on the center section and tabs on the other parts? Those help you align the parts.

You need a welder

First off, you need a welder that can handle 14 gauge sheet metal. I like using a MIG welder with a 75 % Argon / 25% CO2 gas – this is often referred to as “C25 gas” due to the ratio. This can generate very clean welds. The cheap flux core MIGs will work but they have a chemical known as “flux” inside the hollow steel tube that is melting to shield the weld from the atmosphere and it splatters everywhere requiring more clean up.

The best welder you can use is a TIG – those things can generate beautiful welds and there are cost effective entry level welders but they always must have a shielding gas – usually of 100% argon. I spent a bunch of money on a really nice TIG and couldn’t use it because my hands shake too much – I have what is called a “hereditary tremor” and fine motor work like dabbing a welding rod into a weld pool just isn’t something I can do no matter how well my arms and hands are supported.

I suppose stick and Oxyacetelyne welders are also options but you need to know how to use them. On that point, no matter what machine you buy or use, practice first. You can get some cheap 14 gauge mild steel test pieces known as “coupons” off Amazon that gave you lots of edges to test on before you weld the receiver. I highly recommend this. I’ve had my Miller 211 MIG for years now and I still did some test beads first to make sure I had the machine set right and that I knew how to approach my welds.

Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
I got by with a cheap Harbor Freight welder for years. When I decided to get a better welder with more depth and a longer duty cycle, the difference was night and day. Most of the time I am fabricating/repairing pieces of steel ranging from 1/8: to 3/8″ thick. I also have found that cheap wire is messier than good wire. I’m running Lincoln 0.035″ diameter ER70S6 wire.
Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
This is two parts of the test coupons I bought from Amazon. They give you a bunch of test areas with the pieces they send you and it’s worth it – unless you just happen to have scrap 14 gauge cold roll steel laying around.
Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
Welding is not the same as gluing. Technically you are doing fusion welding. The filler metal being introduced is molten and fuses the two metal pieces together., You don’t want the weld to be superficial or so hot that the steel is running/flowing away either. I did this test coupon and tried as hard as I could to separate it or bend it and I couldn’t. If it had pulled apart or broken easily then I would have known I needed to adjust my welder – probably by dialing up the heat. My point is that the weld fuses the pieces together and then you can sand the bead down if you want to. My beads always look like crap so I always sand them down with a grinder or flap sander.
Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
The Millermatic 211 MIG welder can automate some of the settings. In the top middle, it is set to C25 gas. Note it can use C100 and flux core plus has an aluminum setting. On the bottom right, I can manually set the wire feed speed or just specify the diameter of 0.035″, which I did here. The Autoset Thickness dial on the left lets me control the volts. If you are wondering why volts and not amps are being set, it is because the Millermatic uses an inverter and you adjust the voltage instead for a better arc and uses less power. On the test coupons, I found I got the level of penetration I wanted with the dial closer to 6. The 14 gauge recommended setting is from 5-6.

I really like Miller welders and Lincolns are good too but you are going to pony up money for either one. If you plan on using your welder a lot buy the best you can afford. Thickness, duty cycle and the quality of the weld all depend on the quality of the electronics in the welders.

If you are new to welding get either a 120 or 240 volt MIG welder. MIGs just make life easier as the welder feeds the steel wire into the weld and the wire is the electrode that is conducting electricity and melting. It’s surprisingly straight forward for a person new to welding. You can start with flux but gas is better – some welders can do either and that would give you some flexibility.

One brand of affordable welders on Amazon is “YesWelders”. They have a pretty good following. There are tons of brands of MIG welders on Amazon, read the reviews plus search the name with Google and see what you turn up in terms of reviews, recommendations, etc.

You need a welding helmet

Now one thing that also is critical with a welder is a helmet. The arc from a MIG can really mess up your eyes as it generates quite a bit of UV radiation. I like auto-darkening masks because I can see good and when the arc triggers the lens jumps to the specified level of shielding. I’m currently using an Antra and really like it. A good mask will trigger fast, go darker and usually have both solar and battery backup power. I also keep it in a helmet back to protect it.

By the way, avoid cheap no-name auto darkening helmets. If they are slow to trip and go dark then more damage happens to your eyes. Some guys like permanently shaded helmets so they don’t have to worry about batteries, cumulative effects, etc. They lift their helmet up, position everything and then do a head bob motion so the visor comes down and away they weld. The choice is yours.

Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
This is my third or fourth welding helmet over the years. It is an Antra True Color Wide Shade helmet. Also on table, you can see one of my welding glove sets. The MIG gun is resting in a magnetic clamp holder and it’s all sitting on my Harbor Freight small welding table. I have a big Dewalt welding table for larger jobs.

Cover yourself up

Last welding comment – cover up. There are two reasons for this. First, the UV radiation will give you a really nasty radiation burn that is deeper than a sunburn. I wear a long sleeve shirt and pants. It’s not happened to me (honestly) but I’ve talked to guys who were wearing shorts and welding crouched down and they burned the inside of their thighs so walking absolutely sucked for them – two guys and they both said “I didn’t think I was going to weld long enough for it to matter. It wasn’t me because I own mistakes so others can learn – I sure learned from them.

The second reason to cover up is that welding generates “spatter” – little droplets of steel that can get blown off and cause small burns. Shit happens. I’ve been burned through just about everything at one time or another and being covered up just reduces the odds. Guys who weld a lot will wear a leather apron, jeans and safety boots.

Always wear welding gloves for a boat load of reasons – spatter, protection and insulation from heat as you weld. Gloves also reduce the odds of burning the crap out of yourself when you accidentally grab/catch something hot.

You’ll need a collection of clamps

In addition to the welder, you are going to need clamps. How many kind of depends on how you clamp everything together. BTW, plastic clamps can hold stuff but don’t weld anywhere near them or they will melt. There are C-clamp assortments on Amazon.

Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
I took a quick photo of a box I had clamps sitting in for this project. I have 3-4x this many clamps.

You’ll see I have a variety of 1″, 1.5″, 2″, and 3″ clamps plus one 6″ clamp for the handle. How many you need of each depends on how you decide to do your welding. A couple of pieces of scrap metal will also help with your clamping so you can apply even pressure.

In general, you need to securely clamp what you are welding so stuff doesn’t move. The better job of clamping you do, the less rework you are going to experience from things shifting.

Various sizes of magnetic welding clamps come in handy too. I have all different sizes ranging from pretty small – maybe 1-2″ and then up to 4-5″. The come in handy for holding work in place and keeping it from sliding around. There are a lot of options on Amazon.

The actual clamping and welding

I planned to do three receivers – two pistols and one rifle. So, I tried welding three different ways:

First Receiver: I clamped the grip, trigger guard and center section together, welded them and then used a right angle piece of aluminum to clamp the right side plate into position welded that, did the same for the right side plate and then the center reinforcement plate. Then I welded in the rear sight.

Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
I tried to do the trigger guard, grip and center section all at once. A 6″ clamp and two pieces of 1/8″ thick scrap metal were used to evenly clamp the grip to the center support. A 2″ clamp was used to secure the trigger guard to the grip.
Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
When you weld sheet metal, do not just pour on the heat. If the sheet metal gets too hot it will sag/melt. It will also likely warp. To avoid this, tack weld the pieces together first. Tack welds are small spot welds. When everything is tacked, go back and weld small sections at a time rotating a round to keep the heat and warping low. I did not do the above all at once. Note you do not weld the back of t he grip or you will block the black plastic grip assembly.
Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
I inserted a piece of right angle aluminum in the front and clamped down the one side. You do not heed the right angle – the center reinforcement is plenty but I did not know this yet.
Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
I welded the slide plates on – first with tack welds and then increasing the welds. A 21/64ths” drill bit shank holding the center reinforcement in place prior to doing a spot weld in the visible hole. I did not weld the top rear of the receiver to allow for tuning. The red objects are magnetic clamps.
Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
I did a weld in the middle and then on the sides just to make sure things don’t move later.
Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
The welds look like crap you say? Yeah – but if I can pull this off so can you. I shoot single welds and aim for good penetration due to my tremor. Then I grind/sand to clean up.
Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
I use a Ryobi 18volt 4.5″ grinder with a 7/8″ arbor and use Neiko 40 grit flap sanding discs. I like the Neikos because they are thicker than cheaper models and the grit seems to last really well. I did not wear out one disc doing all three receivers.
Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
So the Neiko flap sander did the bulk of the crude work. I did use a 120 grit disc to quickly clean up the three receivers before I abrasive blasted and parkerized them.
Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
40 grit sand paper in a grinder can take off material fast – even steel. I’d recommend having the work at a comfortable height secured in a vise. The wood inserts you see are something I slapped together for my big 6″ outdoor vise to hold the receivers and not tear them up. The vise has hardened jaws and would chew up the mild steel receivers if they were holding them directly. At any rate, be conscious of the angle of your grinder and focus on knocking the beads down. Take care not to let the grinder remove/thin out the base sheet metal.
Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
Done for now. I later levelled most of it our using a 120 grit flap sanding disc before abrasive blasting. The whole point of this is to fusion weld the pieces together and remove the extra beads. I then used a sanding mop to round over the right angles on the sides. By the way, these are for my own use. I’m not selling them so they just have to be good enough to me.

Lessons learned: 1) Don’t need the aluminum right angle to orient the side plates. The rear bend in the center section and the takedown pin reinforcement can hold it just fine. This dawned on me as I was sliding the reinforcement section into position. 2) a piece of sheet metal on top of the side plates would probably be a better way to secure them. 3) Also, I really needed to connect the ground straight to the receiver to get a better connection.

Second Receiver: I clamped the trigger guard, grip and center support together and welded them. Then I inserted the front reinforcement and clamped the side plates at the front, back, middle and welded. I then did the rear sight plate.

Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
So the second one started in a very similar manner.
Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
But this time, I took more photos and with better lighting.
Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
Tack welds are in.
Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
I was clipping right along feeling good about stuff but broke a cardinal rule – I didn’t check the clamps and the workpieces. The magwell/grip is true but trigger guard assembly cocked sideways somehow and was no longer perpendicular with the center section. Well crap!
Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
So, I used a Dremel with a cutting wheel to cut off the trigger guard and welded it square. I used pliers to true the bullet guide so it was perpendicular the way it should be with the receiver. The slot you see is where one of the side plate tabs went into the recess on the center section. I welded them closed and ground them flat later.
Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
I used plenty of clamps to make sure nothing else moved and then did the spot welds. Note the ground is right on the receiver. The magnets are keeping the assembly from moving. You can see the spot welds. I would then move around welding a bit at a time to avoid warping or sagging. There is a 21/64ths transfer punch aligning the center takedown pin reinforcement.
Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
To be clear, I welded the center section after the side plates were welded in. The I pulled out the alignment pin – in this case a 21/64″ transfer punch.
Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
Clamped getting ready for the flap sander. Note, I would need to move the receiver around about 4 times to get all of the material off. It was never in one go.
Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
A good chunk of the weld bead on that side was gone at this point.
Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
Two roughed in receivers. No finish sanding yet.

Lessons learned: 1) Check your clamps and work to make sure nothing shifted. I could have kicked myself – that was such a basic mistake. 2) the center section may not be true – use some scraps of metal to pull the center section and side plates together. 3) More clamps are better than fewer clamps. 4) Maybe I should try welding the trigger guard by itself first – and I did that with the next one.

Third Receiver: Clamped the trigger guard to the center section and welded it. Positioned the magwell/grip, clamped and welded it. I then positioned the front reinforcement piece, clamped the side plates and welded.

Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
Through the use of magnetic clamps, I made sure the trigger guard was all of the way forward, true and tacked it in place. Then I moved on to the magwell/grip.
Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
So then I clamped the magwell in place, did the tack welds and then welded it all in.
Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
I’m holding it together but see how the plates are held vertically by the bullet guide and the front reinforcement? The trick is to properly locate everything and then clamp it.
Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
So I’m welding along the seam. What you can’t see is that I let it get too hot and I pushed through the other side in a few places
Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
I welded in the ceterpiece. You can see the 21/64″ hole center punch aligning everything.
Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
Finishing up the weld on the seam.
Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
Welded in the rear sight plate. I welded the bottom edge closed so I could clean it up later – I did this on all three.
Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
I inspected the bottom of all three also. I added beads on all three receivers so I could get good penetration, fill in the slots where the tabs went and have a right angle I could then sand over. Again, note no weld on the rear of the mag well.
Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
Time to sand it down and clean it up.
Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
Again, we sand down all of the beads and clean things up.
Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
And number three was done awaiting finish sanding and parkerizing… or so I thought.,

Testing & cleaning up

Okay, you need to make sure thee sear plate can slide from the back all the way to the forward towards the center support. The reason being is that if you have any welds interfering with it’s ability to slide forward or the trigger bar, your action is going to be messed up. If you have welds in the way, you are going to need to grind them down.

Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
The sear plate must be able to smoothly slide forward and backward and not have any welds in the way.

This is one of those things where avoiding them up front my not going crazy with the heat would have been a good idea on my part. My first two were great. My third receiver had issues and I even know when I did it.

Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
I had 4-6 places I needed to remove weld material from the inside of the receiver. I thought I had a before picture but I guess not. The weld beads closer to the bottom of the photo just under the bullet guide/trigger guard assembly need to be removed. I’d already removed the others.
Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
I double-stacked two 3″ abrasive cutting discs, put them in a drill and cleaned up the back quickly. Cleaning up the tight areas around the trigger guard took longer and I had to use abrasive Dremel bits. I can’t imagine living without a Dremel. I use a 12 volt cordless model and have 4 batteries for it. There are a lot of options on Amazon.
Extech IR thermometer and Ronin&#039;s polymer grips for heat testing.
It always pays to have a large assortment of Dremel bits – abrasive, polishing, sanding, etc. You can buy a few starter kits if you want and then you will find out what you go through a lot of. For me, it’s the cut off wheels (I prefer Dremel brand EZ-Loc fiberglass reinforced wheels), abrasive buffs, pointed abrasive bits and rubber polishing bits (I’ve had very good luck with Temo brand).

Summary

So far, things were going smooth. The VMAC9 lowers were welded together awaiting next steps. In the next post, I will cover how to given them a nice black manganese parkerized finish.

I hope this helps you out.


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