Tuning SDS 10 Round Magazines for Saiga and Lynx Shotguns

Well, Scott, Brooks and I went shooting a few weeks back. I was really excited to take my new SDS Lynx out and I had bought four brand news SDS 10 round magazines that I took out of the wrapper and threw in my range bag. That turned out to be a mistake. The photo above is of Scott trying to clear yet another jam from the Lynx with one of the 10 round magazines inserted – they had feed failures constantly.

One of the things I was told years ago was to test everything before you rely on it. Now granted I was just going to the quarry to shoot with my friends but I really should have tested those magazines. Of the four, only one kind of worked. The followers were all hanging up about an inch from the top. The five round SDS magazine that came with the shotgun ran great but five founds at a time is not the most exciting thing. It was frustrating and disappointing at the same time.

The Lynx and the mags went back in the gun case and I felt pretty stupid for not checking the mags before going. On the other hand, they were brand new and should have worked. I was more than a bit miffed also – clearly there was a manufacturing issue, Followers should spring to the top of a magazine like a rocket – not get stuck part way down. A person should not need to buy magazines and then tune them inside – getting them to fit an AK-style weapon, sure that happens all the time, but not needing to redo the internals.

In the following photos notice how the followers are not all the way to the top compared to the small 5 round magazines.

At that point I made a decision – the SDS magazines really did look well made and rather than send them back, I decided to tune them and document what I did to share with others.

The Lynx shotgun uses Saiga magazines so this design is common and writing up what to do might very well help others out. So with my mind made up, it was just a matter of finding the time to do it.

A couple of weeks went buy before I could dig in but finally the time came. I’m going to try and show you what I found and explain what you need to do to correct it. You’re going to need a Dremel (or similar rotary tool), rubberized polishing bits, felt/wool polishing bits, and a plastic polish – I use Plastix a lot but even toothpaste would work. Yes, toothpaste is a very fine grit polish – you can even use it to polish plastic headlights.

Disassembling a SDS Magazines

The SDS magazine comes apart just like any AK magazine – you push the button on the bottom with a screw driver and slide the floor plate off of the magazine body. Now take a look at it. It can only push off one. All of the magazine Parts in the SDS can only go one way.

So push the button down and shove the floor plate in the direction of the opening. You may need to use a small Mallet or something hard to give it a little bit of a whack to get it started.

Now once you get that floor plate off the rest is going to want to spring out so use your thumb to keep it from flying across the room or in your face.

Fixing The Problem Area

The problem area in the magazines seem to be in the upper inch to inch and a half. You’ll see a mold seam that needs to be erased using the Dremel tool with the rubberized abrasive tips as well as it being tight in general all the way around.

So the first thing I did was to use a small rubberized abrasive tip to erase the mold seemed entirely that runs around the inner area of the magazine. In the next two photos you’ll see a shiny protruding lip inside the magazine that is just above the follower — that is the mold seam I am speaking of. It’s important to note that the follower is binding even before getting to that seam.

I used a small rubberized fine abrasive tip in my Dremel to literally erase the mold seam flush with the rest of the mold body.

At this point I blew out the magazine body with compressed air and the overall fit of the follower to the magazine body was just too tight. It and the body needed to be thinned a bit – not a bunch, just a bit.

In terms of the trimming, I would definitely recommend that you use the abrasive tip to remove just a little and test over and over. I can’t stress this enough – don’t try to do it all at once. As the saying goes, it’s easier to take more material off than to try and put it back on.

I wound up switching to a bigger rubber abrasive wheel when I did the follower and as far as I could reach in with the bit on the Dremel. The bit is still fine, I would not recommend using anything very aggressive. I used this bit on the follower and the inside of the magazine body. You just need to take a little bit of material off. I went all the way around the magazine body and the follower in that top area. You’ll see just below the scene there is a little elevated area inside the magazine that guides a follower up into position that is too tight.

Now I found I needed to do a second step to really smooth things out. The abrasive bit leaves a rough surface and the next thing I did was to use a felt bob/bit with felt on the end in my Dremel along with Plastix polish to finely polish all the surfaces. I tried skipping this step with a couple of the magazines and the end result was so much better that I went back and polished the surfaces I worked on in all of the magazines.

The polishing with the Plastix really made a big difference and I would recommend you do it as well. You could tell the parts were smoother. Definitely wipe everything down and do not leave the grit in the magazine.

Next, I sprayed the Dupont Teflon dry film lubricant in the magazine body and on the follower. I would not recommend using oil or anything that leaves a residue that dirt will stick to. Instead you want something that is going to leave a dry film behind. This really fixed everything once and for all.

9/21/23 Update: Dupont no longer sells a Teflon spray due to environmental and health concerns. They sell a ceramic-based spray now that I use instead.

I then reassembled the magazines. As mentioned the parts can only go one way. I never took the spring off the bottom plate so I didn’t have to worry about its orientation.

I went ahead and did one final spray of Teflon around the follower and let it run down in. While it is still a liquid, the lubrication will not be very good. You need to let it dry. In my case, it shot up like a rocket. Job done.

End Result

The magazines all seem to work fine now. I think the problem was a combination of the mold seam and that inside area being just a tad too tight. I hope this post helps you out. Small side note to SDS – you really ought to fix this.

10/15/18: First thing this morning SDS reached out to me and is sending replacement magazines. I will test them and report back. They have sold over 3,000 magazines with just a few problems so I might just literally have a bad batch.


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Using Super Lube Grease on a McKay Semi-Auto Uzi

In an earlier post, I mentioned that I have switched to using Super Lube Multi-Purpose Grease on my firearms.  One of my test platforms was a semi-auto Uzi I built using a McKay receiver and McKay closed bolt group.

To legally build a semi-auto Uzi, you need to run a closed bolt system vs. the original open bolt.  Now the open bolt design was the picture of simplicity albeit with a pretty big bolt.  The closed bolt system uses a striker, and while a little more complex, it has a lot of moving surfaces that are parkerized.  This means they are relatively rough and need to wear in plus they need serious lubrication during this period.

My experience with my Uzi was that oil alone didn’t cut it.  Once I moved to using a 1″ chip brush and applying a light layer of Super Lube all over the bolt, striker and insides of the receiver and top cover, the reliability sky rocketed.  At this point, it has worn in fairly well and the action cycles very easily.

My recommendation to anyone building a semi-auto Uzi is to use Super Lube Multi-Purpose grease both during break in and for ongoing lubrication of the bolt and striker system.  I use regular oil on the fire control group.

I hope this helps you out.  It made a world of difference with my Uzi.


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Switched to Super Lube Multi-Purpose Synthetic Grease For All of My Firearms

I’m always searching for better lubricants.  Many of the so-called specialty weapons lubes are just marketing hype with some bulk lubricant poured into their container.  In terms of greases, I’ve used quite a few over the years including wheel bearing grease and Tetra Gun Grease.  I wanted to find something effective, non-toxic and less expensive.

A name popped up when surfing – Super Lube.  To be honest, the first few times I totally dismissed the name because it sounds like some overly-hyped wonder lube that is sold in infomercials.  However, the name did keep popping up so I actually started reading up on it.

Super Lube products are made by Synco Chemical Corporation of Bohemia, NU, that was founded in 1980.  Their specialization is in the space of synthetic food grade lubricants and hold a number of patents.

There are a number of interesting characteristics about their grease that should be noted:

  1. It is designed to disperse very finely ground micron-sized PTFE (Polytetrafluoroethylene) which is a non-stick coating and lubricant.  You probably know it by the brand name of Teflon.  The approach they developed is one of their patents.
  2. It does not contain silicone
  3. It will work in a wide range of temperatures from -45 to +450 Farenheit
  4. It’s thickness is NLGI class 2, which means it’s about the same as vaseline or peanut butter.
  5. It’s non-toxic and food safe – here is the MSDS/SDS
  6. It will not melt or separate
  7. It will not dry out or get gummy
  8. It is waterproof
  9. It does not stain and is odorless – for you folks who do concealed carry or shoot a lot in uniform, you might want to take note of that.

Their website has a ton of information on Super Lube and also on lubrication in general if you want to spend some time reading.

I bought a 14.1oz tub of the Super Lube Multi-Purpose grease off Amazon – very affordable to say the least – clicking on this will open a list on Amazon.

To apply it, I use either a chip brush that I store in a zip loc bag to keep from getting dirty (as shown in the featured photo above) or a small flux / resin brush that I also keep in a baggy.

So, for the last few months I have been testing it.  When I cleaned one of my rifles or pistols, I would replace whatever I had been using as grease with the Super Lube Multi-Purpose grease.

I go by the old saying that if it rotates, oil it.  If it slides, grease it.  That is my rule of thumb so it goes on AK rails, bolt carriers, where the trigger hook grabs the hammer, etc.

It works great!  The weapons feel well lubricated after cleaning and they function great.  When I take them apart again for cleaning, the Super Lube shows no sign of breaking down, drying out, becoming gummy, etc.

If you are looking for an excellent affordable grease, check out Super Lube.  I’m definitely very happy with it.


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Taming the ‘Wulf – My Adventure With a .50 Beowulf AR Rifle

When I first heard of the .50 Beowulf cartridge, it got added to my bucket list immediately. What’s not to like – the ballistics of the .45-70 cartridge in an AR platform that hits like a freight train. Somewhat humorously, I’d also point out that it drops noticeably at 150 yards and like a pumpkin after 200 yards but boy, does it hit hard when it does.

I have fun assembling AR lowers the way I want them and figured I would save time and get an assembled upper. In early 2016, I looked at two different vendors of assembled uppers – Alexander Arms (AA), who was the originator of the cartridge, and Radical Firearms, a discount AR rifle and assembler of uppers and lowers in Texas. A basic AA upper was around $719 that did not have a brake (or threading) and basic handguards. A decent looking Radical unit in the generic 12.7×42 chamber was only $598. It seemed like a no brainer and I went with the Radical unit.

To jump ahead just a bit — I wish I had bought a better AA upper for $923-1190. The Radical upper caused me quite a bit of grief and I am going to chronicle my adventure here because I did get it to work out in the end and was very happy with the results but I had to work for it.

Radical Arms Challenges

When I first ran across Radical, I had high hopes. In an impulse buy, I purchased two 5.56 uppers and the 12.7×42 upper. In case you are wondering why I am listing 12.7×42, that is the generic designation for the .50 Beowulf cartridge that AA owns the intellectual property for. By using the metric designation, Radical could build an upper without paying anything to AA.

When I bought my uppers, Radical was undergoing a huge growth spurt and I had to wait some period of time (4-8 weeks maybe) for the uppers. That was not a big deal to me. The AR uppers arrived and while gritty and needing polishing, they worked.  Basically, what you’d expect with relatively low cost mass assembled products.

The 12.7×42 upper was a different story. Sometimes it would cycle and sometimes it would not. Radical took forever to respond to emails and what not so I figured screw it, I’ll just treat the assembled upper as a collection of parts and move ahead. To be perfectly clear, I parted ways with Radical and did not give them a chance to fix it after I got frustrated by how everything was going.

So, I started researching on the web and found that Beowulfs use a bolt head that is slightly different than a 7.62×39 AR bolt. After cycling my rifle by hand over and over, I concluded the cartridge was not seating properly in the bolt face and ordered a true .50 Beowulf bolt directly from Alexander Arms (not Radical). Problem solved. It’s run perfectly ever since. Whether Radical installed the wrong bolt or an out of spec bolt, I don’t know. I threw the offending bolt in the trash and called it even,

Another irritation Radical caused me was when the handguard loosened up because they hadn’t used Loc-tite on the screws. My recommendation is to just use Blue Loc-Tite if you run into this – it worked fine for me. I like the handguard otherwise.

The one thing they got right was the barrel. I heard Satern made the barrel but don’t know for sure. It is wonderfully accurate with the big 350gr XTP hollow point cartridges that AA makes. I am very pleased with that combination.

Yes, I eventually got it to work.  No, will not buy from Radical again but I definitely would buy more stuff from Alexander Arms.  I dealt with them on the phone a few times for ammo as well as the website.  The staff were pleasant to deal with and shipping was always prompt.

Addressing Recoil

I was not impressed by the muzzle brake that Radical supplied and started researching the best brake for the Beowulf. Bear in mind the muzzle has a pretty unique thread at 49/64″-20 threads per inch (TPI).  In addition, I knew I would need a jam nut to address the timing so the brake could be level on the barrel and it needed to be steel and not aluminum.

The Timber Creek Beowulf Brake Rocks!

To make a long story short, Timber Creek makes a Beowulf brake that does a great job. It seriously cut the recoil back and made the biggest difference of all my modifications.  They make them with two different threads so make sure the one you order matches your rifle.

Here it is on my rifle – notice the big ports that redirect some of the gasses backwards:

Added a Limbsaver Recoil Pad to the Magpul ACS Stock

Limbsaver makes great recoil pads – I discovered them some years ago and have used them on a number of rifles and shotguns over the years. What is cool is that they also make a recoil pad specifically for the butt plate that the Magpul CTR and ACS stocks use – plus some other models. I like ACS stocks so it was a no-brainer for me to get this thicker spongy pad to help absorb recoil.

The Limbsaver Magpul #10025 recoil pad is a real nice addition. In general, I really like Limbsaver’s pads. PSA carries them so click here to order one.

Weighting the MagPul ACS Stock

The next important element I did to reduce recoil was to add a mixture of bird shot and epoxy into the compartments of the MagPul ACS stock. I just stirred up a mixture of #7 lead bird shot with epoxy, filled all the voids I could and wiped off the excess liquid epoxy checking all the seams until it gelled enough. Here, you can see a hint of it sticking out.

Another benefit is that it really helps improve the balance of the rifle because otherwise it is very nose heavy. Quick comment – use a quality name brand epoxy and the longer it cures the better it will hold up over time. Personally, I use Brownell’s Acraglas for the majority of my firearm and knife work.

H2 or Hydraulic Buffer

The last thing I did was to try different buffers. Bill Alexander designed the cartridge to work with a normal AR buffer. I went from a normal/H1 buffer to an H2 and finally to an Enedine Hydraulic buffer, which is in it right now. With each step, the recoil seemed to go down a tad but did not make a huge difference.

Vortex Scope

I was thinking about using the rifle either for hogs or deer so I wanted a scope that could go from a fairly wide field of vision at 2.5x all the way up to a decent zoom at 10x. Vortex is always my first choice in scopes so I bought a Viper PST 2.5-10×44 scope and Vortex rings.

This is a wicked combination. I have thoroughly enjoyed this scope on the Beowulf. It holds zero and is nice and bright.  You can’t go wrong with Vortex scopes in my honest opinion. Because of the Beowulf’s recoil, use quality rings and be very sure to torque all the screws down to spec so the optic stays put.

By the way, you may scoff at the notion of buying quality rings.  A lot of the cheap imported rings are just aluminum.  You’ll notice they don’t list a torque spec.  Quality rings such as the ones fro Vortex will tell you a torque spec to hit and they often have steel inserts for the threads.  You get what you pay for.

Note, in mid-2018 Vortex came out with what they call the “PST Gen 2” series of scopes and this first generation model has been discontinued.  The closest scopes now are 3-15×44 and 2-10×32  -I don’t think you can go wrong one way or the other.  I’d probably opt for a 2-10×32 MRAD scope to have the widest field of view at a low power.

Magazines

The Beowulf actually can use easily modified standard 5.56 aluminum magazines.  Click here for a blog post about the easy procedure.

I use the D&H 5.56 30 round magazines at PSA. They are often on sale for only $9.99 and list is $12.99.

End Result

The rifle turned out great.  The final “felt” recoil was about that of a 20 gauge slug gun, if that.  I could shoot round after round without regretting the kick 🙂

I had fun building and shooting it. As I get older the more I realize I enjoy learning about the engineering and history of arms. The “Wulf” has a new owner now and I hope it serves him well.

11/18/2019 Update:  I missed my ‘Wulf and had to build a new one.  Click here to read my post on building my second Beowulf.



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My apologies but I have no way to filter out items that the vendors have sold out such as ammo. For example, most places sell out of the ammo fast but you should keep an eye on both Midway USA and going to Underwood Ammo directly – Underwood makes very good ammo by the way. I usually run Alexander Arms ammo but they are sold out most places and while you can place an order directly, you will need to wait quite a while for it to be made and shipped.


How to Convert an Aluminum AR-15 5.56/223 Magazine For .50 Beowulf Rounds

When Bill Alexander decided to make the .50 Beowulf round, he really got me excited 🙂  The idea of a heavy thumper round in an AR platform really appealed to me so I bought one and one issue that popped up was where to find magazines that were not really expensive.

D&H 5.56 30 RD Aluminum Magazines are perfect for this.

Once in a while the answer is really straight forward and this is one of those times.  You do not need to change the feed lips or the follower on a standard 5.56/.223 magazine, you just need to bevel the front lip at about 45 degrees (the exact angle doesn’t seem to be a big deal) so the giant .50 Beowulf bullet goes up and, this is the key part, the leading lip of the brass case hits the little ramp and goes up it vs. hanging. In this next photo – see how the lip of the case will catch?  It may catch sometimes or all the time – for me it was practically all the time.

The magazines I convert are D&H 5.56/.223 magazines that Palmetto State Armory sells. They are reliable and well made plus they are very affordable with sales prices starting around $8.99 and normal price around $12.99 for buyers in a rush. They also have regular combo deals such as a case and seven mags for $89.99. You have to love PSA’s deals. Click here to see what they have.

All I did was use a medium grit little sanding drum in my Dremel to bevel the magazine’s front lip – you are basically making an ad hoc feed ramp so the case doesn’t catch.  The round you see has the big 350 grain XTP bullet – they hit like a freight train.

Note this is just to show the drum. The magazine is empty when I do the sanding.

This is a really quick operation and you don’t need to take a ton off.  I do it with the magazine empty of course, insert a round into the magazine and test then do a bit more.  I’d repeat the removal and testing until the round went right up into the chamber.  After the first few magazines, I had it down pat.

In this next photo, see the shiny little ramp?

That’s all there is to it.  I just used quality aluminum magazines and did the tweaking.  Polymer mags, such as MagPul take more work and I simply didn’t feel like bothering with them.  I did use quality magazines and avoided cheap stuff and I also used the anti-tilt followers – just regular 5.56 followers – nothing special.

In a standard 20 round aluminum 5.56/.223 magazine, you can fit up to seven Beowulf rounds.  In a 30 round magazines, you can fit up to 10.  I never tried any of the higher capacity magazines so I can’t speak to them at all.

This approach worked great for me and I hope it helps you as well.


I came up with an even faster way to convert the magazines that I wrote about in December of 2019 – click here to read it.


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How to Lubricate a “Flipper” Folding Pocket Knife

I really like assisted opening folding knives.  For example, I routinely carry either a Hogue X5 that my wife and kids bought me for Father’s Day or a ZT 350.  I am working all the time and often find myself needing to cut something.  In the old days, that meant I would have to fish out my pocket knife, open it with two hands and get back to work.  Now, I find the knife, open and cut all with one hand – it’s way more fast and efficient.  There’s one catch though – you’ll notice the action can get slower/less efficient with time whether it is spring assisted or not.

There are two likely causes for this – grit/dirt/debris working into the action from your pocket and just plain use as well as a loss of lubrication.   This is actually really easy to remedy.

First, if a knife was oiled, I like to use brake cleaner to remove the oil or it will just attract more dust and debris in the future.  Brake cleaner cuts oil and grease quickly and does not leave a residue.  Now, be careful on real cheap knives.  Some plastics do not like brake cleaner but you will not run into a problem with materials like metals, epoxy laminates such as G10, Micarta and so forth.  The cheapest way for you to get brake cleaner is from any place that sells car parts – Auto Zone, Pep Boys, O’Reilly, etc.

Second, I blow out the mechanism with compressed air.  Since I have an air compressor, doing this at 60-90 PSI is really easy.  If you don’t have a compressor, a can of Dust Off or something like that will also work.

Third, I lubricate the blade mechanism with Dupont’s Teflon Dry Film aerosol.  This stuff is just what the doctor ordered to lubricate a pocket knife.  You see, oil causes dust, sand and other junk you do not want to get stuck in the action.  In short, yes, oil helps the blade open and close easily but stuff will stick to it.  Instead, use a dry lubricant.

Dry lubricants leave some form of slippery substance behind that is not a liquid.  In the case of the Dupont branded product I use, it leaves Teflon behind.  So the Teflon is suspended in a liquid that then evaporates away and leaves just the Teflon.  I spray it into the action, work the action to get it everywhere and evenly distribute it.  I then use a cloth to wipe off the extra.

The above three steps works great for me.  The one caution I would give you is to make sure whatever dry lubricant you choose to use really does leave a dry residue.  A while back I did some testing and found that the “3-in1” brand product does not leave a truly dry film behind for example.

I do the above for all my flippers and find it really helps.  I hope you find it useful as well.

 


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Awesome Shirts and Hoodies for AK Fans

Folks, I’ve been involved with AKs since about 2006 – not a long time but long enough to watch the AK, or Avtomát Kaláshnikova, rise from a firearms embraced kind of at the fringe by preppers and guys who realized that it was extremely reliable and fun to shoot.

Today, the AK and its many, many variants (AK-47s, AK-74s,  Veprs, Saigas, PSLs, M70ss, PAPs, SLRs, Galils, AMD-65s, etc.) are really in the mainstream.  There are tons of rifles, ammo and accessories available.

What I also think is interesting and very cool is the rise of AK clothing (T-shirts, sweatshirts and hoodies mainly) where you can show off your favorite firearm — or at least one of your favorites 🙂  These used to be limited-run hard to find stuff years ago.  Now, thanks to eBay, there are tons and tons of options in terms of designs, sizes and colors plus you can see how well the vendor is doing in terms of sales volume and ratings.

There are T-Shirts

I had to order one with the 7.62×39 spam can!  Note, some of the images don’t show but when you click on the link you can see the item and some of them are hilarious!

Sweatshirts and Hoodies

Needless to say, I’ve bought a few and hope you find some cool garb to express yourself as well!

P.S.  If you want to limit your risk a bit, buy from vendors with more sales (I like over 30) and positive reviews.  Anyone can get one or two great reviews from friends and family so be cautious.


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17 cm mittlerer Minenwerfer Trench Mortar (17cm mMW a/A) Found in Dowagiac, MI, WWI Memorial

My wife and I were walking around downtown Dowagiac, MI, when I spotted a memorial with an odd little piece of artillery sticking out above a bush located by the intersection of South Front and Main Street.

I walked over and realized I had no idea what it was.  Given it was a WWI monument, it had that “WWI Look” and the wooden steel clad wheels – even I could figure out it was a WWI piece but what was it?  Somebody had spray painted part of it with some brass/bronze paint that was fading but it was actually in surprisingly good shape.

My first thought was that it was some kind of short barreled howitzer but didn’t turn up anything.  I then realized it might be some type of large mortar so I searched on WWI mortar photos.  Being a visual person, I can scan a ton of photos fast and I found it pretty quick.  It was an early generation Imperial German 17 cm mittlerer Minenwerfer (17 cm mMW a/A) made by Rheinmetall.

These large mortars were for destroying fortifications in trench warfare.  Interesting minenwerfer means “mine projector”.  About 2,360 of them were made between 1913 and 1918.  Only 150 were available at the start of WWI.

The minenwerfers played a critical role in destroying fortifications – notably those containing machine guns and artillery as well as clearing field obstacles such as barricades and barbed wire.

They were compact but at 525KG (about 1,157 pounds), they were difficult to maneuver in a rush.

As far as I can tell, the Dowagiac minenwerfer is a 17cm mMW a/A with the last meaning Alter Art which means it is the early model before they increased the barrel length in a newer model known as the 17cm mMW n/A – with the last part meaning Neur Art – or the “new alteration”

The next photo caught my eye due to the Rheinmetall logo that I also have on HK G3 magazines made my Rheinmentall.

The monument is for the men who lost their lives in WWI from Dowagiac and also Cass County.  Note the quote “It is an investment not a loss when a man gives his life for his country”.

I can’t help but wonder how the German mortar wound up in Dowagiac.  I didn’t see a plaque anywhere but hope to research it more some day.  I also hope they preserve it.  Unless I missed it, the mortar is standing on its own wooden wheels and it would be a shame if it fell.

In case you are interested, here are some great resources to learn more about the 17 cm mMW a/A:

The following page has GPS coordinates and names of the decesed:

Here’s a Google Satellite View of the WWI Memorial – it where I put the red circle:

Here’s the link to the Google Maps page – click here.


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When Strength and Quality Matter Most