Category Archives: Firearms Building and Gunsmithing

How to build and/or gunsmith on certain platforms.

My Favorite Wood Grips Are Made By Browne Works

I sent out an email newsletter the other day with a photo of my RIA 51679 Tac Ultra in 9mm with wood grips. I also mentioned they are the only wood grips I have ever liked and was being honest. What surprised me was the number of people who emailed me asking if I had more photos and I do.

Mark Browne is the owner of Browne Works, Inc., located in Pasadena, MD, southeast of Baltimore. He has a wide variety of offerings for the Ultra and Tac Ultra both FS and MS models. He also has them for the A2 HC (like I needed) plus the BBR. The pricing is very reasonable also and he has a variety of materials you can choose from – click here for his website. If you want more info, I did a blog post about them a while back so click here for that to open in a new tab.

Otherwise, here are the new photos:

This is one of our new 10 round 9mm mags. The round count is limited by the dimples the Mec-Gar factory pressed in. The base plate is a Dawson +200 unit.

I hope you enjoyed the photos.


Note, I have to buy all of my parts – nothing here was paid for by sponsors, etc. I do make a small amount if you click on an ad and buy something but that is it. You’re getting my real opinion on stuff.

If you find this post useful, please share the link on Facebook, with your friends, etc. Your support is much appreciated and if you have any feedback, please email me at in**@ro*********.com. Please note that for links to other websites, I may be paid via an affiliate program such as Avantlink, Impact, Amazon and eBay.



Improperly Adjusted Feed Lips in a Rock Island A2 HC Pistol Can Cause Failure to Eject

One of the things I enjoy about the firearm industry is meeting neat people. Dan Barnett contacted me a few weeks back. He is a certified “polymer” pistol armorer and had recently got into 1911s. As part of the journey, he purchased a used Rock Island Armory 51679 Tac Ultra FS HC 9mm and was trying to sort out why it was failing to eject way more than he cared for and he would have an empty case and a round trying to be fed in the slide at the same time. He and I hit it off because we both like the soft shooting Rocks.

Dan’s 51679 Tac Ultra

Because of my past experiences with RIA Tac Ultra 9mm extractors failing, I asked him how his looked and he told me that it looked nice and sharp – no broken parts. I send him my blog post on extractors and recommended he switch his to a Wilson Combat if he ever runs into a problem or wants to make the upgrade anyways.

There was a possibility the extractor tension was too light but I figured we’d assume it was okay for the moment. Note, if you open a slide slowly and watch the cartridge or casing being extracted, the extractor should maintain control all the way to the ejector. If it doesn’t and the extractor looks ok then it is most likely the tension and there are specialty gauges out there for testing and setting them.

With the extractor tentatively ruled out, what I told him was that not many people understand how critical the magazine feed lips are to proper feeding and ejection of a 1911 and that his Tac Ultra was just that – an oversize 1911.

What can happen is that the front feed lip gap can be set too wide allowing the front of the cartridge to tilt up in the air too far. Then, as the newly extracted case comes backwards, the riding too high bullet pushes the spent case up just enough to miss the ejector. Honestly, there is a really delicate brilliant dance going on inside a 1911 and all it takes is something to be off just enough and things go wrong.

Dan took his calipers to the four mags he had and the front of the feed lips that can be adjusted were all over 0.320″ and I recommend starting somewhere between 0.308 to 0.312″. There isn’t a magic number due to all of the variables one can encounter. Too wide and it can cause a failure to eject or stove piping. You can even have rounds falling out of the mag. Too narrow and you have the cartridge moving straight ahead, smashing nose first into the feedramp and stopping / jamming right then and there.

You can see the ejector is just above the rear rim of the dummy round and the round is angled up slightly. If that nose is up too much, it will nudge the extracting case high enough to miss or intermittently miss the extractor.
This is looking down at the face of the slide – what I want you to see is that there is nothing there to limit the round from working its way towards the top of the slide. The extractor has a firm grip on the rim of the case but that’s it.

Dan asked what he should do, I told him to disassemble the magazine and then carefully hold the magazine budy (the “tube”) on a table or better yet a piece of wood that lets the bottom lips dangle but supports the magazine all the upwards. Then lightly tap on each front side of the magazine to close the gap. Light tap left, light tap right, and measure. Repeat until it gets to the right gap – either via measurement or testing the mag with some dummy rounds.

This is a Steelworx machined stainless steel 9mm dummy round and what I prefer to use these days for testing. I no longer use the blue A-Zoom snap caps as they are not dimensionally identical to a true 115 9mm FMJ round. To adjust the lips, disassemble the mag and then tap on the front of the feed lips only – in the case you can see they are tapered in and are closest to the red. You do not need to hit on the other parts. By tapping on the front the steel lip will gracefully bend in the direction you are tapping it.
Dan adjusted his gap to be around around 0.3095 by looking at where the bullet would hit the ramp/enter the chamber and testing . Your gap could be different from his.

By the way, the back of the magazine is fixed due to the folded metal ears that form the back of the lips. You can’t adjust them much at all or they will buckle or break. I leave them alone.

This tapping doesn’t take a ton of effort so use a light hammer and light taps – this is not a “mongo smash” moment because if you crush the neck of the mag, it’s game over unless you have a mandrel to open it back up. These days I use a light body hammer to do the work.

If you go too far and need to open the lips, use malleable chain pliers also known as chandelier or lamp chain pliers to open the lips back up. External snap ring pliers can also work but are not my first choice. The chain pliers distribute the pressure along a larger area of the lips vs. the relative point pressure of the snap ring pliers’ pins.

Feed lip gaps will change with use – this is not a one time exercise and why it is a good idea to number your mags. This way you can write down the setting for each magazine or know that when you get back front the range which magazine you need to take a look at.

How did the adjustments work out for Dan? He finished a 1,000 round tactical range session with zero malfunctions. I told him to have fun because there is always something to adjust or tinker with on a 1911 and I mean that in a good way.

So, I hope this post helps you out!


If you find this post useful, please share the link on Facebook, with your friends, etc. Your support is much appreciated and if you have any feedback, please email me at in**@ro*********.com. Please note that for links to other websites, I may be paid via an affiliate program such as Avantlink, Impact, Amazon and eBay.


Do you want replacement grip panels for your RIA A2 HC pistol? Check out Guuun Grips

In the first post, I told you about Stoner CNC for grips made from G10 composite, in the second I told you about a great option for wood – Browne Works and in this third post, we’ll cover a firm with a unique name and good grips.

The firm is called Guun Grips and they make custom G10 grips for bunch of pistol models and different styles of grips. You can find their offerings on their own website as well as tons of listings on eBay and Amazon. It’s my understanding that the grips are made in China and then sold in the US via Aurora, Colorado. So much is made in China these days that I’m not very surprised – it is interesting to note that when you search on them there are lots of satisfied 1911 and CZ.75 owners running their grip plates.

For the RIA A2 HC pistols, I could not find a listing on either Amazon or eBay but you can buy them directly off their store in either a black or grey color.

The grip plates are machined from G10 composite and available in either black or grey.
The back of the plates show good attention to detail. All edges are well formed and smooth.

Installation was very straight forward – unscrew the pair of grip screws and put on the new panel. I did need to do some light filing on the right side to get the G10 panels to sit flat and the holes to line up accordingly. Oddly enough, the left side went right on.

The plate does not want to sit flat or line up with the holes in the frame. These are indications that fitting is needed. It doesn’t take much filing to get them to fit.
The G10 files easily – use a dust mask as you really shouldn’t be breathing composite dust. Go slow and take your time – file, test fit and repeat until the plates sit flush.
The left two plates are the Guuun models and the right is the original RIA. You can see the slight differences in the number of divots and grooves as well as the depth of them. The Guuun grips actually feel quite good.
Once the plate is seated nicely flat on the frame the grip screws are reinstalled.
You know, I like the feel better than the original RIA plates. “Feel” is a subjective thing – but I do like the way the plate feels in my hand.
A closer view
And of the other side.

Summary

The Guuun grip plates are nicely made. To be honest, I didn’t expect them to be made very well but they are – the material, machining and finishing are all very good.

So, here’s another option for you whether you want to stick with black and have a different feel or opt for their grey color.


Note, I have to buy all of my parts – nothing here was paid for by sponsors, etc. I do make a small amount if you click on an ad and buy something but that is it. You’re getting my real opinion on stuff.

If you find this post useful, please share the link on Facebook, with your friends, etc. Your support is much appreciated and if you have any feedback, please email me at in**@ro*********.com. Please note that for links to other websites, I may be paid via an affiliate program such as Avantlink, Impact, Amazon and eBay.



Do you want wood replacement grip panels for your RIA A2 HC pistol? Check out Browne Works

In the last post, I told you about Stoner CNC for grips made from G10 composite and in this one, I want to tell you a great option for wood – Browne Works, Inc.

Mark Browne is the owner of Browne Works, Inc., located in Pasadena, MD, southeast of Baltimore. He is a true custom grip maker and sands and finishes them by hand with a very wide offering for pistol models including the 1911, Beretta 92, Hudson G9, Llama, SIg Sauer and, of course, the Rock Island single and double stack pistols.

For Rock Island pistols he has a wide variety of offerings for the Ultra and Tac Ultra both FS and MS models. He also has them for the A2 HC (like I needed) plus the BBR. The pricing is very reasonable also and he has a variety of materials you can choose from – click here for his website.

The wood is Brazilian Rosewood. Mark added hardener and did a double diamond pattern on it. There is a satin finish sealant on them as well. I think they look amazing – the photos don’t do them justice.
Mark can do laser engraving if you want. He does engrave his logo on the back of each panel plus it shows you the attention to detail in terms of the finishing he does.

Installation was very straight forward – unscrew the pair of grip screws and put on the new panel. I did need to do some light filing to get the wood panels to sit flat and the holes to line up accordingly.

I did need to remove some off the bottom. I used a smooth file and would take a tad off in a straight line along the bottom and test repeatedly until the panel fit nice and snug.

Now I need to insert something here that Mark did that really helped me out. The photos in this post are actually of my second set. On the rear of the grip is a tab that covers a slot. I don’t know what happened but it cracked on my original right side plate. I contacted Mark and he told me he would make a new one and add hardener and use the cool double diamond pattern and he didn’t charge me! He had no idea who I was or that I planned a blog post – I never said anything. He took care of me and that speaks a lot about him and his customer service right there.

The grips look great!
And the other plate is fitted – the screws were next on the to-do list.
These grips are really nice. I never thought I would go with wood but I am leaving these plates on my pistol.
Both in terms of looks and how they feel, these

Summary

I’m not always a wood fan but to be perfectly honest, I like these – a lot. The checkering really gives you a nice grip without biting into your hand. They are staying on the pistol!

When it comes to Browne Works for RIA A2 HC pistols – I definitely recommend them based on my experience.


Note, I have to buy all of my parts – nothing here was paid for by sponsors, etc. I do make a small amount if you click on an ad and buy something but that is it. You’re getting my real opinion on stuff.

If you find this post useful, please share the link on Facebook, with your friends, etc. Your support is much appreciated and if you have any feedback, please email me at in**@ro*********.com. Please note that for links to other websites, I may be paid via an affiliate program such as Avantlink, Impact, Amazon and eBay.



Do you want replacement grip panels for your RIA A2 HC pistol? Check out Stoner CNC

Because we sell customized magazines for the Rock Island A2 HC pistols – their staggered magazine pistols based on the Para design that hold 14-17 rounds depending on caliber – I am often asked if I make grip panels – the slabs that go on each side of the magazine housing. The short answer is no – I don’t make them. The next question is usually – do you know anyone who does and again, I’d answer no.

Well, if I get asked something enough eventually my curiosity perks up so I started digging. There are a couple of key things you need to know:

  • The Rock Island A2 HC pistols have very wide magazine wells so they use relative thin proprietary grip plates that are not compatible with regular 1911 pistols.
  • The bushings that are normally replaceable in a 1911 part of the A2 HC frame and can not be easily relaced. I don’t know for sure but I think they did this to keep the thickness down
  • They use unique screws – the screws are #10-32. Overall length is 0.205″ and the threaded shaft is about 0.145″. Advanced Tactical (the online retail business unit of Armscor) sells replacement screws and sometimes they pop up elsewhere. The key point is that they are not standard 1911 grip panel screws.
Here’s a good view if the integral bushings that are part of the frame. Probably to keep the overall thickness down, costs as well I bet, separate bushings were not used.

So who sells grip panels? Option 1: Stoner CNC

I found three vendors and ordered in panels for testing. I’m doing this first post on the first box I opened – no super secret selection crtieria. This first set came from Stoner CNC.

Matt Stoner is the owner of Stoner CNC located in Archbold, Ohio, and makes grip panels from G10 composite for just a ton of pistols – 1911, Kimber, Ruger, Springfield Armory, Beretta, RIA and more. I ran into one small snag – I couldn’t find any recent reviews, his Facebook page was last updated in 2019 and nobody answered emails from his website while I was searching. I kept digging and what I found out is that he also sells on eBay and on Amazon so I went ahead and ordered two sets of panels from eBay [Click here for the listing] and they arrived six days later — by the way, he also did reply to the email just before they arrived I think. My guess is that he’s like a lot of small businesses (including mine) – stretched thin trying to keep all the balls in the air – manufacturing, emails, Facebook, etc.

As of my writing this, he doesn’t have them listed on eBay or Amazon but does have the panels that you need on his website. He only offers one series of plates that he calls “Slash & Burn” under the 1911 doublestack listing on the main page. From there you can pick the color and specify what model frame the panels will go on. The RIA Short is for pistols with the factory mag well flare (the big bell bottom on the A2 HC pistols) installed and the Long model is if you have removed / don’t have the flare.

These are the “Slash & Burn” grips for double stack 1911s and they are for the RIA Short (Magwell) meaning the factory mag well flare is installed. He does offer a long cut if you do not have the magwell flare installed.
The machining of the G10 is nicely done. It seemed plenty strong from what I could tell.

Installation is very straight forward – unscrew the pair of screws and put on the new panel. I did not need to sand anything to fit. You’ll notice the holes are a little on the large side so you can move the panels a hair if you need to. If you must trim them to fit, look very carefully at the bottom at it may be hitting the flare and just need a bit of material removed. Again , mine went right on.

The far right plates are the Stoner Slash & Burn in Black. The middle plates are the originals from RIA and, of course, you can see the blue ones on the pistol.

Summary

They are well made, affordable and give you different color options. There is a little bit more of a positive feeling meaning I can feel the ridges and get more of a grip whereas the original RIA plates seem a tad smoother.

Bottom line, if you want something other than black then Stoner has you covered. If I had it to do over, I would have gotten another color for the second set other than black.

Would I recommend them – yes and I hope this helps you out.


Note, I have to buy all of my parts – nothing here was paid for by sponsors, etc. I do make a small amount if you click on an ad and buy something but that is it. You’re getting my real opinion on stuff.

If you find this post useful, please share the link on Facebook, with your friends, etc. Your support is much appreciated and if you have any feedback, please email me at in**@ro*********.com. Please note that for links to other websites, I may be paid via an affiliate program such as Avantlink, Impact, Amazon and eBay.



Do you really have backup iron sights (BUIS) that you can count on? A lot of shooters do not and it’s not just the fault of the hardware

I’m sure there are a lot of shooters like me who buy and install back up iron sites on their weapons just in case the optic fails. Except for pure range toys that will never see use beyond having fun, I do think BUIS are a really good idea – optics fail for any number of reasons with batteries being dead quite possibly being the #1 issue – especially given how folks love their red dot, green dot and holographic sights. You need a backup for aiming your firearm.

What happens if the battery in the Vortex dies? Well, I do have the backup Magpul sights … right?

A quick comment about “BUIS” – it stands for Back Up Iron Sights. I’m a creature of habit and that’s how they were first introduced to me but not everyone uses that term. For example, Magpul calls their units MBUS – Magpul Back-Up Sights. Other’s just say “back up sights” or even just “attachable” or “folding” sights. So, if you are wanting to search and see what your options are, it will take some searching.

Four Camps of BUIS Users

In talking with shooters, regardless of their firearm platform (AR, AK, Stribog, HK, etc.) about their BUIS, I usually find they fit in one of four camps:

  1. Installed the BUIS and run them full time with their optic in a co-witness manner
  2. Installed the BUIS and periodically use them in a co-witness model but fold them down when not in use
  3. Installed the BUIS and only use them when needed but did sight them in. For example, if they need to remove the optic to deploy the sights or are using offset sights and tilt the weapon 45 degrees to use them.
  4. Attached the units to the Picatinny rail, did not sight them in and have never actually practiced using them to hit targets at the range … “but have them just in case”.

With scenario #1, you know those sights will work – it doesn’t matter if the scope is powered off as long as you can see through the glass.

With #2 & #3 – the sights will probably work as long as you can see through the glass or otherwise see them. Hopefully the shooter has practiced enough how to use the units.

The last one is the most concerning – camp #4 – to be honest, a person in this camp doesn’t really have a backup. Yeah, they have the sights but they aren’t dialed in and lack experience with them. This is a gamble you do not want to take. If this describes you – please don’t take it personally and read the next section – I want to help.

As far as I know, all BUIS are two parts – a front sight and a back sight. In the above photo – I am using Magpul polymer MBUS folding units and are on each far end of the top rail. They fold down until needed and then spring p when you push a lever on each.

If You Are In Camp #4…

First off, I am glad you invested in BUIS – if you are reading this and you haven’t yet, then do so. With that said, do you have quality units or did you buy something dirt cheap off Amazon or eBay. I’d recommend going with a brand name and not cheap airsoft import stuff – I like Magpul (they have a ton of models so click here to see them) plus, in all fairness, there are other quality BUIS sets from the likes of ARMS, Bobro, DiamondHead, Troy and others. Cheap stuff may not hold their zero or break easily. Buy quality to have true BUIS that you can count on.

Second, make sure they are mounted properly. Did you follow the instructions from the vendor who made them? Sometimes there is more to do than slap them on the Picatinny Rail.

Your backup sights should have come with instructions and any specialized tools – be sure to read and follow them. The little black key you see is used for adjusting a Magpul front sight.

Second, you need to sight in the BUIS. I use a laser to help get in the ballpark in the shop and then I do the final tuning at the range. Read up on the recommended range for your firearm and type of optic. For rifles, I go for 50 yards because then you are then zeroed for 50 yards and at 200. The BUIS are just that – emergency backups. I look to be in the ballpark with them and am not looking for perfection but some guys are amazingly proficient with them.

Third, absolutely take them to the range and practice with them!!! Buying, installing and zeroing the BUIS are only part of the game – you must also know how to use them. If they fold, practice on opening and closing them while shooting. If they are offset, practice transitioning to them. Bottom line, you need to practice hitting targets with them and adjust the sights and what you are doing accordingly. The more you practice the greater the odds that things will work when you need them. If you don’t practice then you are taking a huge gamble both on the BUIS and your ability to use them – so don’t gamble.

Magpul sells both basic polymer and pro steel versions of their MBUS. Above is a polymer rear unit on one of my ARs. I fold both the rear and front sights flat until needed – the small lever you see to the left of the mounting screw both releases the sight so it flips open via a spring and then locks up up right. I can count on them because they are zeroed and I practice with them.

Summary

The whole reason I wrote this is that it seems like I have encountered a lot of shooters this past year that had BUIS and fell square in camp 4 – they had never sighted them in or practiced with them. This is very concerning to me – they are gambling on something that shouldn’t be left to chance. So, yes, I think BUIS are a great idea but you need to sight them in and regularly practice using them also. If you don’t, then your backup probably isn’t a backup.

I hope this gives you some food for thought.


Note, I have to buy all of my parts – nothing here was paid for by sponsors, etc. I do make a small amount if you click on an ad and buy something but that is it. You’re getting my real opinion on stuff.

If you find this post useful, please share the link on Facebook, with your friends, etc. Your support is much appreciated and if you have any feedback, please email me at in**@ro*********.com. Please note that for links to other websites, I may be paid via an affiliate program such as Avantlink, Impact, Amazon and eBay.


Are Rock Island Armory Double Stack 9mm 1911-Style A2 HC-series Pistols Any Good?

Rock Island Armory (RIA) is a brand name that is owned by Armscor Global Defense located in Marakina, Philippines. Armscor obtained a license from the Philippine government in 1952 to begin making firearms. In 1980 it became Arms Corporation of the Philippines (ArmsCor) and in the mid-80s they bought the US brand “Rock Island Armory” and began exporting firearms to the US. They have invested in quality improvement and automation to create their wide variety of firearms offered today. They also have opened plants in the US – one in Stevensville, MT, and the other in Pahrumo, NV.

In March 2022, a Philippine TV crew visited the Armscor factory in Marakina and produced this nice video that focuses mainly on their 1911 production area:

The reason I wanted to share this with you is that RIA pistols do have a long history and Armscor is not some fly by night company. This is my opinion – I would describe RIA 1911 pistols as being designed, built and sold to shooters who want an acceptable 1911 without spending a fortune. They are not claiming to turn out semi-custom pistols – instead, good enough pistols at an affordable price point.

In marketing, when you are trying to hit a certain price point to attract the buyers you are after, you have to figure out the features, the materials, and process combination to get you there. Now reliability and accuracy are features also so this needs to be factored in – the pistols need to be good enough but not necessarily over the top – even though we wish they were.

Ok, but are the 9mm HC 17 round pistols “good”?

So let’s go back to the question – are they good? For the price, yes. You can’t compare them to far higher end pistols such as Stacatto or Bul – it’s simply not fair. It would be like comparing a daily-driver economy model Ford or GM car to a BMW. Yes, they are all cars but the engineering and attention to detail during manufacturing in the BMW are going to be very different. They are for different markets comprised on people with different disposable income levels and tastes – and have different price points.

The two pistols I am discussing to be clear are the 9mm RIA A2 HC pistols – the 51679 Tac Ultra FS HC and the 56645 Pro Ultra Match HC – by the way, FS means “Full Size” and HC means “high capacity” because they hold 17 rounds in staggered magazines.

The frames and slides are made from 4140 alloy steel via CNC and they do have QA steps. The barrel seems to be pretty decent but then the price point issue begins to creap in.

I bought four of the A2 HC 80% frames back when I was doing R&D on magazines for the 10mm/..40 S&W calibers (they use the same magazine design) and also the 9mm magazines. What not everyone knows is that these pistols also share a common frame. I installed the RIA magazine catch and ejector but they milled all of the holes and applied, as you can see, a very decent parkerized finish.
Here are two 80% frames with the top one holding a 10mm magazine and dummy red A-Zoom round. The bottom one has a 9mm magazine. The blue round is an A-zoom snap cap and I don’t use or recommend them any longer as the bullet is shaped very differently than a 115gr or 124gr FMJ round so you may think feeding will work when it doesn’t. I sure found that out the hard way.ĵ

For example, to keep costs down, Armscor uses metal injection molded (MIM) parts. I know through first hand experience, the extractors are MIM and they will not have the longevity of a forged part made from tool steel such as one from Wilson Combat *but* the extractors can be replaced if you ever have a problem so it’s not like you suddenly have a boat anchor and that’s one of the beauties of 1911-style pistols – there is a huge aftermarket parts industry and tons of websites/forums out there to help you sort out what is going on not to mention 1911 gunsmiths and that Armscor has good warranty service – I’ve had to avail on it twice – one on a 6″ 10mm Big Rock and also on a 9mm Tac Ultra that had failure to extract issues … and on that one, there was something seriously wrong because just replacing the extractor didn’t work. [Click here for a post I wrote about my extractor journeys with RIA 9mms].

The top is the original Armscor extractor and the claw snapped off. The bottom is a forged tool steel Wilscon Combat. If you run into an issue, read the post I wrote and upgrade to a Wilson.

They also use a parkerized finish and its applied very nicely. There is a but coming – but parkerizing leaves a rough finish and means they need to wear in more compared to other brands that use a different finish and/or have careful polishing and tuning while parts are assembled.

Every parkerized RIA pistol that I have seen has a very nice consistent finish on it. The left pistol is the TAC and you can tell due to the bushing, normal barrel and no checkering on the grip. The right pistol is the Match. It has a bull barrel, full length guide rod and checkering on the front of the grip. The rear sights differ but you can’t see them in this photo.
That’s an 80% frame with no modifications right next to it’s finished cousin – a 51679 Tac Ultra. Under the pistol is one of our tuned Mec-Gar P18 magazines with a Dawon +200 base plate. Click here for our 9mm RIA magazine offerings.

Conclusion

This is my way of saying they are good enough. You are buying an entry level pistol that has been on the market for many years and word would get around quickly if they were utter junk. Does the gun need wear in? Yes. Might there be issues? Yes. Do they have warranty support? Yes and they do stand behind and repair their pistols.

Would I recommend these RIA Tac Ultra FS and Pro Match Ultra HC pistols to someone looking for an entry level 17 round 9mm 1911 style pistol? You may find it odd but yes I would and I’d explain the above.

I hope this helps you out.

1/6/2023 Update: I’ve had zero problems since writing this post. Both pistols have cycled thousands of times during magazine testing (meaning rounds are cycled by hand but not actually fired) and the slides are smooth as glass. I took both to the range recently and they functioned just fine with both 115 and 124gr bulk FMJ – I think the 115gr was CCI and the 124gr was S&B if I recall right.


Note, I have to buy all of my parts – nothing here was paid for by sponsors, etc. I do make a small amount if you click on an ad and buy something but that is it. You’re getting my real opinion on stuff.

If you find this post useful, please share the link on Facebook, with your friends, etc. Your support is much appreciated and if you have any feedback, please email me at in**@ro*********.com. Please note that for links to other websites, I may be paid via an affiliate program such as Avantlink, Impact, Amazon and eBay.


Fitting A Quick Takedown Pin To A Kalashnikov USA KP-9

Since Kalashinkov USA introduced the KP-9, I’ve had a handful of guys ask me to make a quick takedown pin for it. Well, it turns out it is a unique size and the hinge pin would need to be around 3.75mm – smaller than what any of my vendors could reliably hit. My existing pins all have a diameter of .156″ or about 3.96mm so they would not work.

So, what to do? I’d bought a KP-9 with their brace and it was a nice weapon in terms of fit, finish, and operation. I’d pressed out the unique hinge pin and saved it so I could have replaced it but I decided to go another route. By the way, the original pin was swollen at the ends from being set but the middle measure 3.75 so that’s the number I was going with.

KP-9 right out of the box.
There’s the hinge pin between the rear sight and the start of the dust cover rail.
There is a spring on the pin to help the dust cover pop up when the recoil rod is pushed in. Note, the fitment of the cover to the rear sight block and rear trunnion is very good. If it weren’t for the spring, the cover would stay down. By the way, the big black round thing you see on top of the barrel pin has a groove behind it. When the brace is swung into the folded position, a tab on the brace goes into the groove and holds it in the folded position.
This is the original hinge pin and the spring that pops the dust cover up. The pin is 2.75mm wide and about 24-25mm long – mine measured 24.31mm after I pressed it out. Some deformation would have occurred when it was pressed in and the ends flared open.

How To Remove The Original Pin

I used a punch on my air hammer to pop the old pin out. You could also press it out or drill it out.

I used my ATS air riveter to pop out the pin in a matter of seconds. You could press or drill out your pin.

Reaming the Hinge Hole

If you look at the hinge, there is enough material around the hinge pin material to ream it out a bit. I decided to get a 0.1563″ (3.97mm) cobalt reamer and a 4mm cobalt reamer. My thinking was to first try the smaller reamer and if that proved to be too small, I’d step up to the 4mm (0.1575″). I bought mine from McMaster-Carr but you can get them from any reputable vendor.

Reamers are cool – they make perfectly round holes and you can do them in a hand drill if you are so inclined, which I was. Secure your weapon in a vise so it can’t move, use a drill bit or other pin to align the hinge parts from the other direction. As you ream, this slave pin, or alignment pin, will be pushed out of the way as a reamer’s head is blunt.

Put your reamer in your drill chuck and coat it with cutting oil, then slowly insert the reamer into hole – let it cut – don’t force it. You’re not taking off a ton of material so I reamed the hole out in one go.

The slave pin did it’s job and I had a true hole in the end. Okay, the .1563″ reamer’s hole worked but was too tight – If you don’t intend to pull the pin much, it would work but it was not what I wanted. I then did the same thing by inserting a slave pin but this time used the 4mm reamer and it worked great.

You see, getting the hole size right matters a great deal compared to some weapons such as the M92 and Krinks – they want to cam the cover up so there is tension that locks everything in place. With the KP-9, the fit of the dustcover relative to the rear sight block is so good that there isn’t tension so you need the quick takedown pin to fit snugly and the detent ball to do its job.

Our AK-V pin fits great. This is with the 3/4″ ring installed.
Here’s the full view of the hinge. Note the detent ball on the pin that keeps it from accidentally sliding out of the hole.
The way a quick release pin that has a ball bearing detent works is that a spring is behind the ball bearing pushing it up but it is captured in the hole. By sticking up, the ball bearing limits travel. Having a circular surface if you pull hard enough during extraction then the ball bearing is pushed down, the pin pulls free and then the spring pushes the ball bearing detent back up once it is clear.. Insertion is just the reverse.

In closing

I really like how it turned out. For folks who want to add a quick takedown pin, just order the AK-V pin [click here to open that page in a new tab] and then ream your hinge open. Note, you might want to get the same size reamers and see which you prefer – start with the smaller one first of course.

The pins make removing the dust cover really easy.

Note, I have to buy all of my parts – nothing here was paid for by sponsors, etc. I do make a small amount if you click on an ad and buy something but that is it. You’re getting my real opinion on stuff.