Tag Archives: AK

Yugoslavia’s AK Path: The Launch of the Zastava Family of Automatic Weapons and the M64

In the last post, we reviewed the political climate and how the USSR did not want to share their revolutionary AK-47 design with Yugoslavia. At this point, we need to look at the ambitious 1959 launch of the project “Familija Automatskog Oružja Zastava” (FAZ), or the Zastava Family of Automatic Weapons and how the Yugoslav’s worked around the Soviets to create their own version of the AK.

Forging Their Own Path: Yugoslavia’s Independent Rifle

In the fractured landscape of post-World War II Europe, the Socijalistička Federativna Republika Jugoslavija (Socialist Federal Republic of Yugoslavia – SFRJ) charted a uniquely independent course. Initially aligned with the Soviet Union, Yugoslavia’s relationship with Moscow ruptured dramatically following the Tito-Stalin split in 1948. This political schism cast Yugoslavia adrift from the burgeoning Eastern Bloc, leading to its refusal to join the Warsaw Pact and forcing it into a precarious non-aligned position during the Cold War.1 Wary of potential aggression from both NATO and the Soviet sphere, Belgrade recognized that national survival depended on military self-sufficiency.2

This drive for independence created a significant arms dilemma. The break with Moscow severed access to the latest Soviet military technology and, crucially, the licenses to produce advanced weaponry like Mikhail Kalashnikov’s revolutionary AK-47 assault rifle.1 While Yugoslavia remained a socialist state, its ideological divergence and independent streak meant Western powers were equally hesitant to provide significant military aid or technology transfers.2 The Jugoslovenska Narodna Armija (Yugoslav People’s Army – JNA), still largely equipped with World War II-era weapons including locally produced Mauser M48 bolt-action rifles, faced the challenge of modernization alone.2

Yugoslav planners understood the changing nature of warfare. As early as 1952, the defense industry began experimenting with automatic rifle designs, initially drawing inspiration from captured German StG 44 assault rifles, large numbers of which had fallen into Yugoslav Partisan hands during the war.1 This early research underscored the awareness within the JNA of the need for an intermediate-caliber automatic rifle, but the path to acquiring or developing such a weapon remained blocked by geopolitical realities. The quest for a domestic Kalashnikov variant, therefore, was not merely a technical undertaking; it was a direct manifestation of Yugoslavia’s defiant assertion of independence and its commitment to self-reliance in a world dominated by two opposing superpowers. The rifle project became intrinsically linked to the nation’s unique political identity under Marshal Josip Broz Tito.

Glimpses of the Future: Acquiring the Kalashnikov

The first crucial breakthrough came unexpectedly in 1959. Two Albanian border guards, armed with Soviet-made AK-47 rifles, defected across the border into Yugoslavia.1 This event provided the Yugoslav military establishment with its first tangible examples of the weapon they desperately sought to understand. The captured rifles, believed to be the milled-receiver Type 3 variant which was then standard Soviet issue, were promptly handed over to engineers at the renowned Zastava arms factory (then operating as Crvena Zastava, or Red Banner) located in the city of Kragujevac, Serbia.1

While this windfall was invaluable, the two rifles presented significant limitations. Engineers at Zastava meticulously studied the weapons, even making metal castings of components using sulfur to understand their form.2 However, two samples were simply insufficient to reverse-engineer the design effectively. Critical information regarding manufacturing tolerances, precise material specifications, and the intricacies of heat treatment remained elusive.1 Reproducing the rifle reliably based solely on these examples proved impossible. A technical impasse had been reached, threatening to stall the project before it truly began.

Overcoming this obstacle required intervention from the highest levels of the Yugoslav state. By the end of 1959, or shortly thereafter, the government managed to secure a much larger quantity of AK-47s.1 Accounts suggest that Marshal Tito himself played a direct role during a state visit to an unnamed non-aligned nation.2 This country, possibly Egypt, Indonesia, or India, was a recipient of Soviet military aid.3 Through discreet negotiations, Yugoslavia arranged the clandestine purchase of approximately 2,000 AK rifles from a batch supplied by the USSR.2 This covert acquisition, bypassing official channels and Soviet oversight, provided Zastava with the critical mass of samples needed for thorough analysis. The fact that such a significant acquisition required top-level political maneuvering underscores the project’s importance as a national priority, essential for breaking the technical deadlock and enabling the engineers to finally unlock the secrets of the Kalashnikov.

The question of which country they bought those 2,000 AKs from has never been formally answered but I have a real strong hunch and that will be the next blog post.

Unlocking the Kalashnikov: The Zastava Challenge

With a substantial number of Soviet AKs now available for study, the engineers at Crvena Zastava, which translates into English approximately as “Red Flag” works, in Kragujevac could finally begin the complex process of reverse engineering in earnest.1 This historic arms factory, the heart of Serbian and later Yugoslav weapons manufacturing, became the crucible for Yugoslavia’s Kalashnikov ambitions.2

In 1959, the effort was formalized under the project designation FAZFamilija automatskog oružja Zastava (Family of Automatic Weapons Zastava).2 This name itself revealed a strategic vision extending beyond merely cloning the AK-47. The goal was to develop an integrated family of infantry weapons tailored to the JNA’s needs, encompassing not only an assault rifle but also potentially a self-loading rifle and, significantly, a light machine gun (LMG).2 This mirrored the Soviet small arms doctrine (which featured the SKS carbine alongside the AK rifle and RPD/RPK machine guns) but aimed for entirely domestic design and production. This indicated a comprehensive, long-term strategy for infantry armament, rather than a simple stopgap measure.

The FAZ project was a collaborative effort, spearheaded by a team of talented Zastava engineers and designers. Key figures included Božidar Blagojević (who would later design the CZ99 pistol), Major Miloš Ostojić, Miodrag Lukovac, Milutin Milivojević, Stevan Tomašević, Predrag Mirčić, and Mika Mudrić, with engineer Milan Čirić leading the project.2 Their task was immense: to meticulously disassemble, measure, analyze materials, and create complete technical drawings for a weapon system they had no license or official documentation for.1 Every dimension, tolerance, and material property had to be painstakingly deduced through careful examination of the acquired Soviet rifles.

The First Yugoslavian AK: Enter the M64

By 1964 and 1965, the intensive work at Zastava bore fruit. The first prototypes of a distinctly Yugoslavian Kalashnikov emerged, designated the M64A (featuring a fixed wooden stock) and M64B (equipped with an underfolding metal stock).1 Alongside these rifles, prototypes for a companion light machine gun, the M65A and M65B (featuring a quick-detach barrel), were also developed, though these LMGs would ultimately not see mass production.2

While based on the Soviet Type 3 AK-47, the M64 prototypes incorporated several unique features and modifications, reflecting both Yugoslav ingenuity and specific JNA requirements. This early design demonstrated that Zastava‘s engineers were not content with mere replication; they sought to adapt and potentially improve upon the Kalashnikov design. Key differences included:

  • Milled Receiver: Like its Soviet progenitor, the M64 utilized a robust milled steel receiver. However, the Yugoslav receiver had distinct geometry: the characteristic lightning cut above the magazine well was present only on the right side, while the left side featured a unique profile incorporating a visible pin intended to retain the bolt hold-open mechanism.5
  • Bolt Hold-Open (BHO): Perhaps the most significant innovation was a fully functional bolt catch mechanism. This device locked the bolt to the rear after the last round was fired from the magazine, offering a potential tactical advantage by speeding up reloads and providing immediate visual confirmation of an empty weapon. However, this system required specially modified magazines featuring a unique cutout on the follower or feed lip.1
  • Integrated Grenade Launching Capability: Reflecting a strong emphasis in JNA doctrine, the M64 was designed from the outset to launch rifle grenades. It featured a built-in, flip-up grenade sight mounted on the gas block and incorporated a gas cut-off mechanism, allowing the rifle’s gas system to be shut off to safely propel grenades.2 This was a notable difference from standard Soviet AKs, where grenade launching often required separate attachments.
  • Distinct Furniture: The M64 sported longer wooden handguards compared to the Soviet AK, giving it a different profile. These handguards were not interchangeable with standard AK parts.1 The M64B underfolding stock was borrowed directly from the existing Yugoslav M56 submachine gun, showcasing resourcefulness in utilizing existing production lines.2
  • Modified Sights and Charging Handle: The rear sight was positioned further back on the receiver compared to the standard AK placement on the rear sight block (though some very early prototypes experimented with receiver cover mounting), providing a longer sight radius for potentially improved aiming accuracy.1 Additionally, engineers pragmatically adopted the hollow cylindrical charging handle design from the domestically produced M59 rifle (Yugoslavia’s licensed SKS variant, known colloquially as the Papovka), again leveraging existing manufacturing capabilities.2

These modifications highlight a design philosophy that blended adaptation to specific military needs (grenade launching), innovation (BHO), and practical resource management (reusing existing parts). The M64 was clearly shaping up to be more than just a copy; it was becoming a uniquely Yugoslavian interpretation of the Kalashnikov system.

Feature Comparison: Soviet AK-47 Type 3 vs. Zastava M64 Prototype

FeatureSoviet AK-47 (Type 3)Zastava M64A/B PrototypeSnippet Reference(s)
Receiver TypeMilledMilled (Yugoslav pattern)6
Bolt Hold-OpenNoYes (requires modified magazine)1
Grenade Sight/Gas Cut-offNo (added later/separate)Yes (integrated)2
HandguardsStandard lengthLonger, unique design1
Rear Sight LocationStandard (rear sight block)Further rearward on receiver1
Charging HandleStandard AKHollow cylindrical (from M59 SKS)2
Folding Stock (M64B)N/A (AKS was different)Underfolder (from M56 SMG)2

Towards a Standard: Trials, Tribulations, and Transition

Despite the successful development of the M64 prototypes and reportedly satisfactory performance during initial field trials 1, the path to mass adoption by the JNA was not immediate. A degree of conservatism existed within the military leadership; some senior officers remained skeptical about the utility and cost-effectiveness of equipping every infantry soldier with a fully automatic rifle, fearing it would lead to excessive ammunition expenditure.2 Yugoslavia had, after all, only recently standardized its licensed version of the semi-automatic SKS, the Zastava M59.8

This institutional hesitation was significantly challenged by external events. The Warsaw Pact invasion of Czechoslovakia in August 1968 served as a stark demonstration of modern Soviet military doctrine, where entire infantry units were equipped with Kalashnikov assault rifles. Witnessing the effectiveness of massed automatic fire likely swayed opinions within the JNA command structure, highlighting the urgent need for a comparable domestic capability.2 The geopolitical situation acted as a catalyst, pushing the JNA to overcome its previous reservations and accelerate the process of adopting a modern assault rifle. Interestingly, around this period, warming relations with Moscow led Yugoslavia to briefly enter negotiations to purchase Soviet AKs directly, primarily for special forces units.2 This development undoubtedly put pressure on Zastava and proponents of the domestic FAZ program to prove their rifle was ready.2

However, the M64 faced a critical technical hurdle on the path to standardization: its innovative bolt hold-open mechanism. While potentially useful, the BHO necessitated the use of proprietary magazines, incompatible with the standard AK magazines that were becoming increasingly common worldwide.6 From a logistical perspective, introducing a non-standard magazine for the army’s main service rifle presented significant challenges. The JNA leadership ultimately prioritized interoperability and logistical simplicity, deciding that the new standard rifle must be compatible with commonly available AK-pattern magazines.6 This pragmatic decision, favoring ease of supply and potential use of captured magazines over a unique but non-standard feature, sealed the fate of the M64’s BHO system.

As the design moved towards finalization for mass production, the Vojnotehnički institut Beograd (Military Technical Institute Belgrade – VTI) likely played an increasingly important role.10 While Zastava engineers had driven the initial design and prototyping of the M64 2, the VTI, as the JNA’s central research and development body, would have been involved in refining the technical requirements based on trial results, overseeing final testing protocols, and preparing the definitive technical documentation for the production rifle.2 This included incorporating the mandated changes, most notably the removal of the bolt hold-open feature, paving the way for the weapon that would become Yugoslavia’s standard assault rifle.

Conclusion: On the Brink of the M70

The journey from Yugoslavia’s post-war isolation to the verge of mass-producing its own Kalashnikov variant was a testament to national determination, engineering skill, and political will. Blocked from acquiring licensed Soviet technology due to the Tito-Stalin split, Yugoslavia embarked on a challenging path of independent development.1 The opportunistic acquisition of initial AK-47 samples via Albanian defectors in 1959 provided the crucial spark.1 Overcoming the limitations of these few examples required high-level political intervention to secure a larger batch of rifles through clandestine channels, enabling Zastava engineers to undertake a comprehensive, unlicensed reverse-engineering effort under the ambitious FAZ program.1

The resulting M64 prototypes were far more than simple copies. They represented an innovative adaptation of the Kalashnikov design, incorporating features tailored to JNA doctrine, such as integrated grenade-launching capabilities, alongside novel additions like the bolt hold-open mechanism and resourceful use of existing domestic components.1 However, trials, evolving military thought spurred by events like the 1968 Czechoslovakia invasion, and pragmatic logistical considerations—specifically the need for standard magazine compatibility—led to crucial design revisions.2

These are photos of M64 prototypes overlaid on a map of Yugoslavia
This is a photo of a Zastava M64B (B designating that it is an underfolder model) shared on Wikimedia by AZ2001

By 1970, the culmination of over a decade of effort was at hand. The lessons learned from the M64 program, the strategic decisions made by the JNA leadership, and the collaborative work between Zastava and the VTI had refined the design into a production-ready rifle. In that year, the Yugoslav government formally approved this modified design for serial production, designating it the Automatska Puška Model 1970 (Automatic Rifle Model 1970), or AP M70.1 The stage was set for the introduction of Yugoslavia’s first mass-produced Kalashnikov, a rifle born from political necessity and forged through ingenuity and perseverance. The detailed story of the M70 itself would be a new chapter, but its foundations were now firmly laid in the experiences chronicled here.

Image Source

The rifles were uploaded to Wikimedia by TheLokov. And the Yugoslavian map is also from Wikimedia and was shared by the UN. The author created the combined image.
https://commons.wikimedia.org/wiki/File:Zastava_M-64_prototypes.png
https://commons.wikimedia.org/wiki/File:Former_Yugoslavia_Map.png

The M64B image is from Wikimedia also and was shared by AZ2001.
https://commons.wikimedia.org/wiki/File:ZastavaM64B.jpg

Works cited

  1. Zastava M70 assault rifle – Wikipedia, accessed May 12, 2025, https://en.wikipedia.org/wiki/Zastava_M70_assault_rifle
  2. Zastava M64. Part 1. The Unusual History of Yugoslavian AKs …, accessed May 12, 2025, https://www.thefirearmblog.com/blog/2024/05/07/zastava-m64-part-1-unusual-history-yugoslavian-aks/
  3. Zastava M70 (автомат) — Википедия, accessed May 12, 2025, https://ru.wikipedia.org/wiki/Zastava_M70_(%D0%B0%D0%B2%D1%82%D0%BE%D0%BC%D0%B0%D1%82)
  4. Is the Yugoslav, Zastava M-70, the best licensed built Ak-47 and maybe the best Ak-47 variant to this day? : r/ak47 – Reddit, accessed May 12, 2025, https://www.reddit.com/r/ak47/comments/10r4iq9/is_the_yugoslav_zastava_m70_the_best_licensed/
  5. Guns in Movies, TV and Video Games – Zastava M70 – Internet Movie Firearms Database, accessed May 12, 2025, https://www.imfdb.org/wiki/Zastava_M70
  6. Zastava AKs, Part 2. M70 – The First Mass-Produced Yugoslavian …, accessed May 12, 2025, https://www.thefirearmblog.com/blog/2024/05/14/zastava-aks-part-2-m70-first-mass-produced-yugoslavian-kalashnikov/
  7. How Does The Yugoslavian Zastava M70 Compare To Other Ak-47 Variants? – GunCreed, accessed May 12, 2025, https://guncreed.com/2024/08/17/how-does-the-yugoslavian-zastava-m70-compare-to-other-ak47-variants/
  8. My Complete Yugoslavian Smallarms Collection History (Zastava Trek VIII: Communist First Contact) – YouTube, accessed May 12, 2025, https://www.youtube.com/watch?v=kzJ5v_HREt0
  9. A country’s weapons can be a good indication of whether they wanted to be a Soviet puppet state : r/NonCredibleDefense – Reddit, accessed May 12, 2025, https://www.reddit.com/r/NonCredibleDefense/comments/17jukc7/a_countrys_weapons_can_be_a_good_indication_of/
  10. PROCEEDINGS, accessed May 12, 2025, https://scindeks-clanci.ceon.rs/data/pdf/proc-0018/OTEH_2024.pdf
  11. Војнотехнички институт — Википедија, accessed May 12, 2025, https://sr.wikipedia.org/wiki/%D0%92%D0%BE%D1%98%D0%BD%D0%BE%D1%82%D0%B5%D1%85%D0%BD%D0%B8%D1%87%D0%BA%D0%B8_%D0%B8%D0%BD%D1%81%D1%82%D0%B8%D1%82%D1%83%D1%82
  12. ПОЛИТИКА ОДБРАНЕ ЈУГОСЛАВИЈЕ (1945–1958): ИДЕЈЕ И ПРАКСА, accessed May 12, 2025, https://nardus.mpn.gov.rs/bitstream/id/143356/Disertacija_12293.pdf
  13. Zakon o Opasnim Materijama | PDF – Scribd, accessed May 12, 2025, https://www.scribd.com/document/395551284/Zakon-o-Opasnim-Materijama


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Adding a RS Regulate GKR-9DY Handguard To A Zastava M77

Ok, so I planned to completely redo the M77 and keep the Battleworn wood for the future just in case. The first step was to swap out the wood handguards for a RS Regulate GKR-9DY. It’s a 9″ MLOK rail for Zastava AK-type rifles – this matters because a Zastava handguard is longer and a different shape than an AKM handguard.

Scot Hoskinson owns RS Regulate and is a meticulous engineer. His products are top notch and one thing I would tell you is to always read the instructions. He puts a lot of effort into documenting what you need to do so find the instructions and follow them.

Trust me – read and follow the instructions to install a RS Regulate handguard. Note the instruction sheet is for the old part number GKR-9Y. Scot revised the part number and it is now the GKR-9DY — same handguard but different part number.
Per the instructions in steps 3 and 4, I tapped the end cap into place. Note, you do need to test fit and make sure it will fit. You aren’t beating it into place with a ton of force. Mine went in without any filing needed but I did need to tap it to get it fully seated. You want the end cap to sit in the receiver firmly – not loose.

I don’t have photos of every step Scot lists, but I do want to mention step 5 – the front retainer set screws are backed out towards the receiver with the allen heads facing the rear. Once you have the front retainer in place and screwed to the handguard in step 10, you then tighten down the set screws to make everything nice and tight.

In all of his steps, be sure to follow the torque specifications and use blue loc-tite or your favorite medium strength thread locker. If you don’t, then the screws will risk coming loose and potentially falling out.
You can see the rifle’s handguard retainer is locked in place because the cam lever is rotated backwards. Looking down past the barrel you can see one of the two front retainer set screws waiting to be snugged down.
I used a long Bondhaus ball head allen key to reach in and tighten the set screws. Let me spare you some future grief – buy quality sets of allen wrenches that properly engage your fasteners. The cheap import keys are prone to poor fitment and/or rounding over the edges and both will mess up your fasteners.
I applied Blue Loc-Tite before I snugged down the set screws. I removed the residue with a shop towel.

The Gas Tube Cover

The RS Regulate handguards are the lower-half only. It’s up to you to decide if you want to run the wood or just what. In my case, I am using one of our Yugo/Zastava gas tube covers that is made from glass-fiber reinforced high-temp urethane. A Yugo gas tube cover is significantly longer than that of an AKM and are not interchangeable.

To remove it, rotate the locking lever on the rear sight base. Zastava is one of the makers that make that lever really tight. I use a large adjustable wrench’s jaws to hold the lever while I rotate it up. You can also use a hammer with plastic heads to tap the lever up. Once it is rotated, the rear of the tube closer to the receiver can be lifted up and the unit brought back just a tad to clear the front gas block. By the way, the bolt carrier must be removed or the long gas piston will be in the tube and block removal.

I didn’t get a picture of the gas tube with the wood before I removed it so we’ll just pick up here. This is one of our high-temp Yugo/Zastava gas tube covers. The spring clip is from the wood set and pops into the our cover to help provide tension and support. If you don’t have the clip, I would recommend buying one vs. skipping it. Check Apex Gun Parts, Robert RTG, Numrich, Centerfire, etc.
The spring clip just presses into the pocket molded foir it in the cover.
I like to use a vise to hold the forged end of the gas tube. DO NOT try and clamp the thing circular end or you will crush it. The vise you see has smooth jaws and will not hurt the forging – if your vise has aggressive jaws to hold material, use something to protect the gas tube like jaw covers, pieces of wood, etc. In this photo, the cover is fully rotated into position. You may find it easier to rotate your cover to the left or to the right when it comes to installation or removal. If it will not turn, carefully inspect why and remove a bit of material as needed with a file, Don’t rush – you want a firm fit and for it to look good.
What it looks like when done.

Years ago, I did do a blog post with more instructions and links to videos. Please click here if you want to read it.

End Result

Summary

RS Regulate makes some great lower handguards for a variety of AKs including for the Yugo/Zastava M70 and M77s. It takes a little bit of effort to install and is very much worth it. You can optionally use your wood gas tube cover or buy one of our polymer units.


Note, I have to buy all of my parts – nothing here was paid for by sponsors, etc. I do make a small amount if you click on an ad and buy something but that is it. You’re getting my real opinion on stuff.


If you find this post useful, please share the link on Facebook, with your friends, etc. Your support is much appreciated and if you have any feedback, please email me at in**@*********ps.com. Please note that for links to other websites, we are only paid if there is an affiliate program such as Avantlink, Impact, Amazon and eBay and only if you purchase something. If you’d like to directly donate to help fund our continued report, please visit our donations page.


The Century Zastava PAP M77 in .308 – With Battleworn Furniture

Years ago, I had a Zastava M77 and regretfully sold it back in 2014. It was one of those situations where I had to sell it to fund other projects but I didn’t even get a chance to shoot it. I also had a custom M76 (the 8mm version) for a while but I did sell that one – mainly because it was a primer popper. That is a known issue because the firing pin hole opened up out of spec due to corrosive ammo use and didn’t adequately support the primer as a result but I digress.

I had resisted buying another one until Zastava decided to release what they called the “Battleworn” model (ZR77308W) and I caved. On one hand, it comes with some really nice retro looking Europen beech wood furniture. What really got me was that it was way cheaper than their other models that had optics and/or polymer furniture at that time.

Why the M77?

So, I had wanted to get back into the Zastava designated marksman’s rifle (DMR) game for a while and was just biding my time. The reason I wanted the M77 was due to all of the quality match 7.62×51 and match .308 match ammo that is out there. In comparison, try finding affordable true match grade 8mm ammo for the M76 or match 7.62x54r for the M91. You can find it once in a while but it’s not cheap and choices are limited here in the US. On the other hand, match 7.62×51 and .308 plentiful and affordable.

So, the main reasons were the ammo and the second was the M77 Battleworn model being very affordable in the Late Summer of 2023. As I am writing this, a quick search on GunBroker shows the Battleworn model selling fro $1369 with one 20-rd magazine up to $1,499 with five 20 round mags plus the various models are a lot closer in price. I paid less last summer but you get the idea. (In 2014 I bought a M77 with a thumbhole polymer stock and polymer handguard set for $600 or 700 from Centerfire Systems but that’s the way pricing goes – any vendor will raise prices to what they think the market will bear to try and maximize profits.)

Taking a Closer Look

It’s well packed in an egg foam box. Note the CSSpecs 25 round magazine on the box cover.
Honestly, the wood is really nice. It’s very reminiscent pf the M76 wood with a few minor exceptions – the grip does not have a ferrule, the recoil pad uses allen head screws and the stock bolt is one of their modern commerical shorter ones vs. the long Yugo military 8x1x260mm (about 10.23″ long).
Like many aspects of the original designs, the Yugoslavs modfield their scope rails and how they mount The result is more to the rear and is often refered to as “rear-biased” so they need a scope mount vs. an AKM pattern rail.
Honestly, the wood is cool. It has almost rough hewn look but better finished if that makes sense. The grip reminds me of one that Matt Shuster of Ironwood Designs came up with many years ago before he passed. I think he called it the “mini fat cap” – if someone remembers, please tell me. He made the M76 Fat cap patterned after the original wierd awkward really fat but oddly short M76 grip but without a ferrule. Then he came up with a far more elegant smaller one and this Zastava design reminds me of it. Folks, Matt helped me get started years ago and was a genius with wood. God rest his soul and take care of his family.
It has the mile long 19.7″ cold hammer forged barrel. The silver disc on the gas tube is the three position gas regulator. It has a slant brake on it and 14x1mm left hand threads under it just like any other AK. A M76’s long flash hider is actually part of the front sight assembly but that is not the case with the M77 – you can install whatever you want. Also, note the cleaning rod.
Here’s a view of the rifle looking at the operating side. The chromed bolt jumps right out in contrast.
The M77 uses a bulged trunnion and the oversized AK receiver needs to accomadte it. These bigger 1.5mm thick receivers are beefy. They both hold the various component assemblies in position and the thicker receiver means more steel to compensate for any metalurgical or hardening shortcomings.
Zooming in on just the receiver. Note the notched selector/safety lever and the relatively tall selector stop. In the top right you can see the other side of the operating rod lock.

Opening it up

The locking dust cover was introduced in the M70 Yugo rifles because their doctrine made extensive use of rifle grenades. They didn’t want the cover top pop off so they added a sliding lock that holds the rear recoild spring assembly in place and, thus, the top cover in place. By the way, one of the really nice side benefits is that when you reassemble a rifle with one of these locks, you put the recol spring in front, install the dust cover without fighting the spring, push the button and the recoil rod pops out the back.
Looking at the locking assembl, the plunger button the operator pushes is at the bottom of the photo. The slightly elevated portion under the top lip of the trunnion (top in this photo – right side in real life looking down – is what slides out of the way wehn pressed so the recoil spring assembly can come forward for removal. What you don’t see is the hidden compression spring. If you ever need these parts, CNC Warrior make and sells both the whole assembly.
Looking down at the classic double hook AK trigger and double wound spring. I’ve had guys ask me why did they double these? The answer is fault tolerance. The second hook is there if the first should fail and the second spring winding is there should one of the two fail. In all of my years working on civilian AKs, I’ve never seen a hook fail but I have seen springs fail although very, very rare and usually from a surplus kit build.
Look at those hooks! They are forged and not stamped. The bevels in the front and the back help the bolt carrier pass by.
Here’s a better view of the three position gas regulator disc. Note the vent holes in the gas block itself.
One oversized bolt assembly. Despite what some may tell you, the PSLs and these M76/M77/M91 families of rifles are oversized AKs. The SVD Dragunovs use very different bolt carrier assemblies.
Longer than a normal AK gas pistol and chrome plated to improve corrosion resistance.
View from the side. Some of the machining is crude but effective in places.
Bolt extended in the carrier.
I chuckled when I saw this. There are two numbering systems on some of the parts – crisp machined ones and ones done by hand with an electropencil like you would see on some kits.
You an see the numbers of the key parts and they should all match.
Interesting – more holes to vent propellant gasses.
A better view of the upper and lower handguard assembly,
A view of the grip.
The buttstock has the distinctive grip area like you would see on the M76 military stocks. I have never had the purpose of that grip area explained to me.
It uses a classic Yugo military sized recoil pad. What’s noteworthy is that they have ditched the old slotted screws for allen/head-head screws.

Summary

This gives you an overview of the M77 battleworn model right out of the box. Nothing really surprised me and the quality looked good. Sometimes I buy stuff and regret it but not this time.

If you know me, you also know I could not going to leave it alone and the customizations will be in future posts.

Note, I have to buy all of my parts – nothing here was paid for by sponsors, etc. I do make a small amount if you click on an ad and buy something but that is it. You’re getting my real opinion on stuff.


If you find this post useful, please share the link on Facebook, with your friends, etc. Your support is much appreciated and if you have any feedback, please email me at in**@*********ps.com. Please note that for links to other websites, we are only paid if there is an affiliate program such as Avantlink, Impact, Amazon and eBay and only if you purchase something. If you’d like to directly donate to help fund our continued report, please visit our donations page.


Hungarian Blue Stocks Do Not Have A Standard Color

Have you ever heard someone refer to a stock color on an AMD-63 other Hungarian AK variant and they called it “Hungarian blue”? Well, I’ve had a lot of guys ask me to make AMD grips in that color but I could never get my hands on the original and the demand was never really solid.

Fast forward to 2023 and Sean from Wolff Gunsprings convinced me there was enough demand and loaned me a grey-blue Hungarian butt stock for color matching.  Over the years, guys always told me these things were light blue or Robin’s egg blue.  Holding a real buttstock in my hand I would describe it as light to medium grey with a hint of blue.  Big difference. 

Wolff Gunsprings loaned me a grey-blue Hungarian butt stock for color matching.  Over the years, guys always told me these things were light blue or Robin’s egg blue.  Holding a real buttstock in my hand I would describe it as light to medium grey with a hint of blue.  Big difference. 

After a ton of trial and error, I worked up the color formula. Part of the trick is that how a piece of plastic is finished – gloss, satin, or matte – will affect the reflected light too so it wasn’t until I was hovering around the color of the stock that I actually polished a pair of grips to the point that they shined like the originals that I “hit” the color I was looking for.

Here’s a photo I snapped when I was done. This is the approximate color I produce but it will vary and the color you likely see on your monitor may be different as well.

Now, here’s the big question I get asked – is the Hungarian Blue color a standard and the answer is a resounding “no” and I have evidence to back that up.

As I worked on Sean’s grips and pre-orders for the new color were coming in, I knew I better get a few stocks of my own for reference. Why? Very, very little in the Communist-era AK world is consistent, especially plastic colors, and I was betting these were no different.

Now this is where my memory gets fuzzy. I ordered three of GunBroker and then Arms of America got another batch in and I bought three more. Arms of America is great to work with my the way – I’ve bought from them quite a few times over the years. The stocks I got from them still had their factory wrapping paper on them and metal hardware – all unused.

Regardless, here are photos I tool today of the six and you can see the color variations:

My color is more like the top two.

My color is more like the 4th and 5th stocks from the left.

My color is more like the 4th and 5th stocks from the left.

Summary

So, the Hungarian blue can look more grey, more blue and all points in between. My color formula will produce something close to what I did for Sean but because I count droplets of dye and a ton of factors can influence the size & shape of each droplet and thus the actual volume, my grips will vary as well. Sorry but I can’t custom match as a result.

I hope this helps you out. Here is the link to our AMD grips if you are interested.



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Fitting a Ronin’s Grips Beryl Grip To Your Rifle

Some time back in 2017 or 2018, I bought some original Beryl second generation grips – the larger one with finger grip cut outs. I then made a couple of molds based on the originals. I thought they would be popular right away, but I’d sell one here and there and then Arms of America started importing Beryls with the AKM-looking grip. Guys started buying my grip and reports started coming back to me this year that my grip was loose on their Beryl rifles. This really confused me as my mold was cast from an original. At first I thought it was occasional issues with the customer or the rifle but then more reports came back and I had to dig in.

A customer, Phillip, sent me a ton of photos and links to posts of guys sharing how they fit my grips to their rifles. Whoa! I had no idea! Thanks to Phillip’s help, I was able to figure out what was going on and write this post.

What is keeping the grip from sitting all the way is the grip nut – the small square forging that the pistol grip screw threads into for securing the grip against the receiver and trigger guard. It’s just a tad too long and the inside top of the grip is hitting it.

The grip nut is hitting the inside top of the grip. That inside top shelf was in the original grip. Maybe they had a grip reinforcement plate or shorter grip nuts when using this style of grip – I’m not sure.
Not all grip nuts are too long – this is a Romy G kit that I built way, way back sometime between 2004 and 2006. I know I did not need to trim the nut. This is what threw me off when guys said they weren’t fitting. In hindsight, different countries and makers of grip nuts having different lengths isn’t surprising – you often see a lot of differing parts tolerances across AK makers and models.

Trimming the Nut

At this point, I can’t change the mold so you need to make any adjustments on your end. You either need to carve open the inside top of the grip using a bur, sanding tip or even a small 1-2″ saw blade. That seems like a lot of work – the easiest seems to be to file or grind the grip nut’s bottom so it is a tad shorter.

If you want to save your original grip nut, you can buy another and trim it if you want. Any AKM-style grip nut ought to work. For the screw though, use the one we supply with the grip.

The left is a Romanian MD.63 nut and the right is a new slightly taller LBE Unlimited nut, The LBE is just a tad taller but either one would need to be trimmed to sit flush. Regardless, it is the part of the grip nut that is face up in this photo that you need to shorten via a file, sanding belt, end mill or whatever. Normally, this flat part is facing downwards the the grip screw slides into it.
It’s that bottom edge that needs to be trimmed.

To fit it, trim off a bit and test over and over. You don’t need to do it all at once. If the threads seem off at some point, run the grip screw in from the other direction to clear the threads.

Trim the bottom of the grip nut until the grip sits nice and flush against the receiver.

By the way, if you are wondering what the grip is against, it is an old AK-Builder bent flat where I messed up the top rails years ago and now use it for mocking things up.

Summary

I didn’t know the grip nut length was going to be a problem and don’t have a way to change the molds at this point. What I’d recommend is either trimming your nut or buying a replacement and trimming it as needed.

I hope this helps you out.



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Fitting a C39 Micro Orca Handguard

By popular demand we are bringing back our C39 Micro handguard that can also be fit to the Micro Draco. The purpose of this post is to share some fitment issues you need to be aware of and general guidance.

In my honest opinion, installing the Orca requires some expertise with woodworking or machining and is not something I would recommend to a novice. it is not just a drop in handguard like you would expect with an AR handguard for example.

Safe Use Is Your Responsibility – This is a short handguard on a short pistol. Please be mindful of safety whenever you are shooting it. Do not let anyone with a weak upper body, grip or who can’t control the pistol, fire the pistol.

Why You Must Fit the Handguard – A First-Hand Lesson

There are two reasons – first, there are a lot of things that can differ pistol to pistol and the pressure casting method we use has a tolerance that will require you to make some adjustments.

Second reason, the rear of the handguard must butt up against the front of the receiver to transfer the stress of recoil. If these surfaces do not contact each other, all of the stress will be placed on a small #8-32 screw that can’t handle the load and will shear off – I’ll show you what I mean.

Some time early this year, my friend Scott told me the screw sheared off when his wife was shooting his C39 Micro. This caused me to stop bringing the Orca handguard back until I sorted things out.

So, I finally had some time to look at it and the handguard wasn’t fully seated back against the receiver. His was the first Orca I made and I missed it. So, the Orca beat the heck out of the screw until it snapped off.

The handguard is firmly against the receiver and you can see what was left of the screw was towards the front of the hole. This tells you that I messed up installing it years ago and the #8 screw was taking all of the load.
The screw sheared off right at the top of the hol.
I sanded it flat, center punched the screw, drilled a hole and then used a Hanson screw extractor to back it out.
Thanks to Brownell’s Oxpho-Blue, you would never know the original finish was missing.

Fitting the Handguard the Right Way to a C39 Micro

Armed with what went wrong, I dug in. I had the original handguard and I also cast two new ones to test with. For those of you reading this to install an Orca on a Micro Draco, read this for information but there will be a section further down with a video you need to watch.

Safety Brief: Before you do anything with your pistol, please make sure it is unloaded and safe.

Okay, the plastic used is a temperature resistant glass fiber reinforced urethane. It does not like to bend or compress. Think of it as a hardwood with an attitude. It can be sanded, filed, whatever you like. Wear a dustmask to avoid breathing the dust – you don’t want to do that.

The orange areas will likely need trimming to clear your gas block and the purple areas may need adjusting to allow the area around the barrel to seat. The orange virtually always needs adjusting the but the purple may or may not.

To fit the handguard, pretty much all you need is a file or sandpaper wrapped around a couple of paint stir sticks. I just use a file and you’ll see what in the photos.

I use a file and take the same amount off each side. Count your strokes and equal pressure. Don’t try and remove everything at once – take off just a bit and test over and over.

When removing material, do it equally with a few strokes from each side. If you slide the handguard on and the screw hole is off-center then you need to decide which side needs adjusting. Ideally, you don’t want to see that at all – remove material equally from both sides and do it slowly – don’t rush.

The sides need to clear the gas block and gas tube.
When you are trying to clear the front, make sure the barrel is to the bottom of the handguard. Here, it is sticking because it is out of position towards the top.
This test handguard had the waste plastic sawed off but no sanding that’s why the front looks so coarse. I wanted you to see that it is a snug fit up front and the barrel must sit down in the channel during fitting and testing.
You will need the threaded hole to be centered.

The trick is to test fit, remove a bit of material equally and test again. I have a dead blow mallet to tap the Orca on or off but it is not done forcefully – you want snug. If you try and force it, the plastic will snap sooner or later.

The dead blow mallet is there to help me tap it on and off. It is not there for a “Mongo smash” level of force. You want a snug fit only.

Depending on your pistol and how the fitting goes you may or may not need to add a shim. A shim is a thing piece of material that closes the gap between the handguard and the front of the receiver. It can be metal strips or a high temp gasket material. Just don’t use paper or cardboard or something that heat or oil/solvents can destroy.

I had three handguards during testing. One need an 1/8th in shim and the other two needed far less – somewhere between 1/32nd and a 1/16th. I made this one so you could see it.
The shims are 2″ tall and 5/32″ wide – I cut them from a sheet of high-temp abrasion resistant Buna rubber. As mentioned, these are an 1/8th” thick. You just need the sides but if you want to go all around and shim every contact surface you could. You can leave them free-floating or but a dab of super glue or your favorite adhesive behind them once you know they are what you need. Don’t glue them in until you’ve done all the testing, etc.

So that’s pretty much it for the C39 Micro – get the handguard to slide on centered over the threaded hole in the gas block and shim if needed to it seats fully.

Fitting the Micro Draco

A fellow did a real nice job documenting how he converted the Orca to fit a Micro Draco. He created this video and put it on YouTube so everyone can benefit from it:

In Conclusion

I hope this install guide helps you out!

Do you really have backup iron sights (BUIS) that you can count on? A lot of shooters do not and it’s not just the fault of the hardware

I’m sure there are a lot of shooters like me who buy and install back up iron sites on their weapons just in case the optic fails. Except for pure range toys that will never see use beyond having fun, I do think BUIS are a really good idea – optics fail for any number of reasons with batteries being dead quite possibly being the #1 issue – especially given how folks love their red dot, green dot and holographic sights. You need a backup for aiming your firearm.

What happens if the battery in the Vortex dies? Well, I do have the backup Magpul sights … right?

A quick comment about “BUIS” – it stands for Back Up Iron Sights. I’m a creature of habit and that’s how they were first introduced to me but not everyone uses that term. For example, Magpul calls their units MBUS – Magpul Back-Up Sights. Other’s just say “back up sights” or even just “attachable” or “folding” sights. So, if you are wanting to search and see what your options are, it will take some searching.

Four Camps of BUIS Users

In talking with shooters, regardless of their firearm platform (AR, AK, Stribog, HK, etc.) about their BUIS, I usually find they fit in one of four camps:

  1. Installed the BUIS and run them full time with their optic in a co-witness manner
  2. Installed the BUIS and periodically use them in a co-witness model but fold them down when not in use
  3. Installed the BUIS and only use them when needed but did sight them in. For example, if they need to remove the optic to deploy the sights or are using offset sights and tilt the weapon 45 degrees to use them.
  4. Attached the units to the Picatinny rail, did not sight them in and have never actually practiced using them to hit targets at the range … “but have them just in case”.

With scenario #1, you know those sights will work – it doesn’t matter if the scope is powered off as long as you can see through the glass.

With #2 & #3 – the sights will probably work as long as you can see through the glass or otherwise see them. Hopefully the shooter has practiced enough how to use the units.

The last one is the most concerning – camp #4 – to be honest, a person in this camp doesn’t really have a backup. Yeah, they have the sights but they aren’t dialed in and lack experience with them. This is a gamble you do not want to take. If this describes you – please don’t take it personally and read the next section – I want to help.

As far as I know, all BUIS are two parts – a front sight and a back sight. In the above photo – I am using Magpul polymer MBUS folding units and are on each far end of the top rail. They fold down until needed and then spring p when you push a lever on each.

If You Are In Camp #4…

First off, I am glad you invested in BUIS – if you are reading this and you haven’t yet, then do so. With that said, do you have quality units or did you buy something dirt cheap off Amazon or eBay. I’d recommend going with a brand name and not cheap airsoft import stuff – I like Magpul (they have a ton of models so click here to see them) plus, in all fairness, there are other quality BUIS sets from the likes of ARMS, Bobro, DiamondHead, Troy and others. Cheap stuff may not hold their zero or break easily. Buy quality to have true BUIS that you can count on.

Second, make sure they are mounted properly. Did you follow the instructions from the vendor who made them? Sometimes there is more to do than slap them on the Picatinny Rail.

Your backup sights should have come with instructions and any specialized tools – be sure to read and follow them. The little black key you see is used for adjusting a Magpul front sight.

Second, you need to sight in the BUIS. I use a laser to help get in the ballpark in the shop and then I do the final tuning at the range. Read up on the recommended range for your firearm and type of optic. For rifles, I go for 50 yards because then you are then zeroed for 50 yards and at 200. The BUIS are just that – emergency backups. I look to be in the ballpark with them and am not looking for perfection but some guys are amazingly proficient with them.

Third, absolutely take them to the range and practice with them!!! Buying, installing and zeroing the BUIS are only part of the game – you must also know how to use them. If they fold, practice on opening and closing them while shooting. If they are offset, practice transitioning to them. Bottom line, you need to practice hitting targets with them and adjust the sights and what you are doing accordingly. The more you practice the greater the odds that things will work when you need them. If you don’t practice then you are taking a huge gamble both on the BUIS and your ability to use them – so don’t gamble.

Magpul sells both basic polymer and pro steel versions of their MBUS. Above is a polymer rear unit on one of my ARs. I fold both the rear and front sights flat until needed – the small lever you see to the left of the mounting screw both releases the sight so it flips open via a spring and then locks up up right. I can count on them because they are zeroed and I practice with them.

Summary

The whole reason I wrote this is that it seems like I have encountered a lot of shooters this past year that had BUIS and fell square in camp 4 – they had never sighted them in or practiced with them. This is very concerning to me – they are gambling on something that shouldn’t be left to chance. So, yes, I think BUIS are a great idea but you need to sight them in and regularly practice using them also. If you don’t, then your backup probably isn’t a backup.

I hope this gives you some food for thought.


Note, I have to buy all of my parts – nothing here was paid for by sponsors, etc. I do make a small amount if you click on an ad and buy something but that is it. You’re getting my real opinion on stuff.


If you find this post useful, please share the link on Facebook, with your friends, etc. Your support is much appreciated and if you have any feedback, please email me at in**@*********ps.com. Please note that for links to other websites, we are only paid if there is an affiliate program such as Avantlink, Impact, Amazon and eBay and only if you purchase something. If you’d like to directly donate to help fund our continued report, please visit our donations page.


Are You Looking For A Rifle Sling That Has Great Quality And Is Affordable? S2Delta 2-Point Modular Slings Are Good To Go

A good sling for a rifle is really worth it if you plan on carrying them around much. The challenge can be finding one that is quality made that doesnb’t break the bank in terms of cost. Over the past few years, I’ve found a vendor that makes their slings in the USA and does a really nice job – that group is S2Delta.

S2Delta was founded by two Marine Recon vets in Albuquerque, NM, that offers a variety of accessories includling slings, rifle rests and patches. It also looks like they are working on bringing a Remington 700 short action rifle chassis to market as well. My experience with them focuses on their two point modular slings. Let’s review a few things first.

What do they mean by 1-point vs. 2-point slings?

When you see companies refer to a sling being one or two-point, they are referring to the number of places the sling attaches to the weapon. A one-point sling connects only at one point and exactly where depends on the length of the weapon and the preferences of the operator. For example, a relatively short AR may be attached at the end of the buttstock and swung up into position as needed. I’ve also seen guys run connectors along the stock on purpose built end plates just in front of the castle nut.

A two-point slings connects to the weapon and two points – at forward and rear positions usually. I’ve seen guys run their forward position way out at the end of their handguard or even the front sight. The rear tends to be towards the rear of the stock.

Personally, I tend to run two point slings given how I like to distribute the weight of the weapon and how I swing it up into firing position. If I have something relatively small and light, I might run a one point sling but again, this really depends on what you prefer and you learn this over time.

What is a modular sling?

A sling has to connect to the weapon somehow. These days it might be strapped, clipped, a “mash hook”, snap gate D-ring or some form of quick detach (QD) swivel. Instead of dedicating one sling per method, a modular approach became popular that allows you to take a base sling and then pick the connector of your choice to use at one or both ends. You could also start one way and then change just the end vs. the whole sling.

This helps settle the debate of “what connector is best?” Instead, you let your needs dictate what to use. For example, with MP5s I would use HK hooks. With ARs and AKs with modern furniture, I tend to run QD swivels. Again, it’s up to you and what your weapon can support.

What makes a sling “good”?

Ah yes, the quality section. Years ago, I wanted to carry slings forRonin’s Grips and bought a bunch of import samples and all of them were junk meaning they were made from questionable materials and methods. It dawned on me that bringing another sling to market without a differentiator was pointless so I dropped the idea.

Ok, so what you want to look for is the use of wide heavy duty nylon straps, reliable connectors and slides, plus good stitching in a nutshell. So let’s look at each of these points.

Let’s start with the connectors that attach the sling to the weapon – the cheap no-name or import airsoft-grade slings have connectors of real bad quality. I’ve seen hooks snap, QD swivels jam or disintegrate… I dropped an AR on concrete once when the QD failed for example. The connector is very important.

By the way, remember the Die Hard movie scene withere Bruce Willis’ character is dangling from an HK strap? That was a pretty cool memorable movie scene but I wouldn’t say it should set expectations in reality.

These days, I tend to prefer the QD swivels as most of my rifles have them so I can move a sling around quickly if I need to. Also, if I am cleaning, working on the weapon or even firing from the bench, it’s super easy to disconnect the sling and set it to the side.

This is an S2Delta sling with one of their supplied QD swivels that is installed in the handguard of a 16″ AR. Note the beefy stitching and the clips they are using to secure the modular end to the sling.
Here’s one of the S2Delta supplied quick disconnect swivels

For the straps, I prefer nylon and you need them to be at least 1″ to 1.25″ wide to fit swivels, etc. When you get up to the area that will be on your portion, look for 1.5-2″ or even having padding. If you are wearing body armor, the weight is distributed. If you aren’t then the weight of your weapon will only be distributed by the area of the sling that is in contact with how you have it slung on your body. A weapon can get uncomfortable surprisingly fast if the weight isn’t distributed. For heavier long range rifles, I will either get a sling with a pad or buy a pad to help spread out the load.

S2Delta modular sling on DMR with a 20″ Ballistic Advantage barrell, Magpul PRS Lite stock and Vortex Diamondback scope. Note the ample 2″ wide portion of the sling for the shoulder.

Another thing to consider are the slides, D-rings and other strap management parts – cheap ones tend to be thin and flimsy while the quality parts tend to be beefy and a reinforced plastic.

Last but not least, look at the stitching. Edges should be double stitiched and ends box stitched (think of a rectangular box with an X stitched inside extending to each corner.

Solid stitching for sure.
Another up close shot of the stitching.

The end of the day, the sling is only as strong as its weakest component.

Oh – I should mention length. For two point slings look for at least 50-55″. To short and you will not be able to carry the rifle in a patrol postion perpendicular to your body. A rifle over your shoulder may take too long to deply depending on what your use is.

By the way, before you take that comment to be purely tactical. A charter captain I met this summer in Alaska told me the story of his good friend who was nearly killed by a brown bear. The friend had the rifle on his back and couldn’t deploy it hast enough when the brown bear did a surprise charge from the brush. He would have bled to death from the mauling excepthe got real lucky that there just happened to be a helicopter nearby that could medevac him out. The friend still hunts but carries a .44 magnum in a Kenai-style chest holster and has his rifle much more accessible.

Conclusion

I am now using four of their two-point modular slings on a variety of AR configurations ranging from a 16″ defensive carbine up to a 24″ Criterion varmint barreled custom Aero designated marksman’s rifle with a Vortex PST Gen II scope that weighs quite a bit. The first time I tried one was back in 2019.

The S2Delta slings are made in the USA from good materials and I have not had any problems so far. You get a very good level of quality at an affordable price is what it boils down to.

If you are looking for a good two point rifle sling that you can count on, check out S2Delta. They offer a variety of colors and connection methods. Plus, they use Amazon to handle their sales and shipping so it makes things easy.

I hope this helps you out.


Note, I have to buy all of my parts – nothing here was paid for by sponsors, etc. I do make a small amount if you click on an ad and buy something but that is it. You’re getting my real opinion on stuff.


If you find this post useful, please share the link on Facebook, with your friends, etc. Your support is much appreciated and if you have any feedback, please email me at in**@*********ps.com. Please note that for links to other websites, we are only paid if there is an affiliate program such as Avantlink, Impact, Amazon and eBay and only if you purchase something. If you’d like to directly donate to help fund our continued report, please visit our donations page.