So, let’s review how to remove a riveted AK trigger guard assembly. For those of you building from virgin kits or complete demilled (“demilitarized”) kits, you don’t need to do this but for many folks they do. In my case, I needed to remove the trigger guard from a beat to heck donor rifle that someone had butchered.
You have three options to remove the trigger guard rivets:
Drill them out by center punching each rivet or using a rivet drill jig and remove them.
Mill the heads off, drill a hole and punch out the remainer of the bodies.
Grind the heads off, drill a hole and punch out the remainder
All of the above methods work. It really comes down to what you are most comfortable with. As for myself, I use option three. The reason I just don’t drill them out is that rivet head shapes can vary considerably. The AK-Builder drilling jig is fantastic but it can’t guarantee you are centered on every rivet.
With this in mind, I simply take a 4″ grinder and take off the rivet heads flush to the surface of the trigger guard itself. This lets me see the outline of the rivet bodies so I can then drill and 1/8″ hole and I’ll explain why after a couple of photos.
This is my 4.5″ Ryobi 18 volt grinder. To be honest, the tool pleasantly surprised me. I really wondered how much torque and battery life it would have. Over the last six months I have ground down quite a few bolts and metal parts with this tool. Before I had it, I had a 4″ Makita corded grinder that I still have — it’s just that cordless is so convenient. The Ryobi made short work of the five rivets that hold on the trigger guard.
Definitely practice with your angle grinder until you are able to control it. What you want to do is to remove the rivet head with out doing major damage to the trigger guard. Can you see the outline of the rivet bodies? That is what we want to get all of the way around.
The next steps you will do are to center punch each rivet, drill an 1/8″ hole through the rivet and then use a roll pin punch to knock the rivet out. This was a bit of an epiphany for me one day – I was trying to keep the punch on the rivet and I thought to myself – “Man, what if I drill a hole and use the right sized roll pin punch? The little ball on the end of the roll pin punch ought to keep it centered.” I tried it and it worked great. No more punches slipping around.
At the bottom is an automatic center punch. I love these things. You push down on the handle until the action cycles inside and the hardened tip makes a dimple in the surface without a hammer. Above it is my roll pin punch. Tons of companies make these and you can barely see the little ball at the end that will center the punch on the drill hole. Above it is an 1/8″ drill bit. I’d recommend you go with good cobalt bits when demilling. They last longer and will go through just about anything. Note, if you buy a cheap cobalt drill bit it can be worse than plain high speed steel from a quality manufacturer. Go with a brand name – Norseman is my favorite but you can go with stuff from big box stores too like Bosch, Dewalt, etc. If you are getting a set off Amazon, be sure to check reviews.
Here’s the finished result – a nicely separated receiver, selector stop plate and trigger guard. Be careful not to lose that stop plate – you will need to and the trigger guard for your next build.
One perk of only using an 1/8″ drill bit is that you have some margin for not being exactly centered on the rivet. 1/8″ is 3.127mm and a 5/32″ drill bit comes in at 3.969mm so real close to the actual 4mm holes drilled in the parts and if you are off a tad then you wind up with an “egged” or misshapen holes. Of course you can use other size drill bits – just figure out what you like.
Even though rivets are relatively soft steel, I still recommend you use cutting fluid. I keep some Tap Magic in a little squeeze bottle with a needle tip and it makes it super easy to add it when working.
Summary
Removing the trigger guard is all about getting rid of the five rivets that hold it in place. Whether you drill, sand, mill, grind or otherwise cut off the tops, then drill out the remainder – using a roll pin punch really makes it easy to punch them out the rest of the way.
Note, I have to buy all of my parts – nothing here was paid for by sponsors, etc. I do make a small amount if you click on an ad and buy something but that is it. You’re getting my real opinion on stuff.
If you find this post useful, please share the link on Facebook, with your friends, etc. Your support is much appreciated and if you have any feedback, please email me at in**@*********ps.com. Please note that for links to other websites, I may be paid via an affiliate program such as Avantlink, Impact, Amazon and eBay.
I have a long history with building AK-47 rifles and a number of variants including: Hungarian, Romanians, Russian, and Yugoslavian. The problem I have these days is a total lack of time so I rarely get to indulge in building any more. In fact, this past year, I only got to build one AK and I had a lot of fun doing it. Rather than do a few giant posts, I am going to do a bunch of posts for each step I do.
The first thing I like to do is to remove the barrel and get it out of the way. Back in the golden age of AK Kit building you could get completed barreled AK kits for $89/ea and sometimes even less. Then the ATF decided to re-interpret the law and in July 2005 they told importers they would no longer approve the importation of kits with the original barrels. Now importers did have a lot of orders in the pipeline so the prices slowly went up and the supply dried up.
Today, you are only going to find kits with barrels that someone is selling from their collection usually at an astronomical price (I’ve seen them range from $600-1,200 literally for kits that used to be $99) or one of the vendors has decided to offer a service to assemble headspaced kits such as Arms of America. The other reason you may need to do this is that you have a donor rifle that you are getting parts from, which is what I was doing.
When I started, everything was done with hydraulic presses or the caveman approach of using big hammers that I never cared for. Today, you can remove a hammer super fast 99% of the time with an air hammer and that is my preferred method. I want to give you a few options to consider and some tips along the way.
What did I Just Work On?
I had an old Romanian Garda kit that I had built on an AK-Builder flat many years ago. I actually dug through my photos and it dates back to June 2007 when I built it originally. When I built it, I was tinkering with how to form the rivet heads and while it was a rock solid AK function-wise, the rivet heads always bugged me so I decided to rebuild it.
This was my last Romy G (meaning a Romanian Garda rifle) rifle. I’d built it on an AK-Builder flat and had experimented with forming the rivets and the heads always looked awful so it was going to be my source or donor rifle for my new one. Yes, my workbench almost always looks like that.
Options To Remove the Barrel Pin
There are three common ways that I can think of:
Use a press to push out the pin – works great but it takes space and you need a jig to properly support the trunnion so nothing bends under the pressure. It also takes time to set up everything. Huge hint to the new folks who use a press – whack the side of the press that the bottle jack is pushing down – sometimes called the jack bracket – or the side of the frame supporting the bottle jack. The vibration will loosen stubborn pins and lower the risk of something breaking / bending or even shattering under extreme pressure. In short, use the hammer to introduce shock and vibration to the pin while under load – pump the jack handle to increase the load and whack, pump, whack, and so forth. I guess I should do a blog post on this some day but I hope you get the general idea – don’t just increase the pressure alone. Some pins come out super easy and some will fight you the while way out.
Use a big hammer and beat the pin out – I have never had luck with this and only tried it a couple of times before deciding it wasn’t for me. I have a hereditary tremor in my hands and trying to hit a punch with a heavy hammer/small sledge with sufficient force just isn’t in the cards for me. Tons of guys have used the “BFH” (Big F’ing Hammer) method and driven the pin out.
Use an air riveter or air hammer to drive the pin out. Folks, I started using this method some years back and it’s all I use now. It’s fast, easy and you don’t need to worry about things breaking/bending like you do with a press.
So option 3 is what I do. I use a Ingersoll Rand model 117 air hammer that I bought many years ago. The stroke length is 3.5″ and the hammer is .69″ diameter, or at least the bore for it is this helps the hammer hit hard at 2,000 blows per minute.
This is a photo of my IR 117. The air tool oil I used had gummed up and I used PB Blaster to free things up. That was some years back. I tossed whatever brand oil I was using but that IR is solid.
Note, I bought the 117 many years ago and may actually upgrade to one of the new 119Max air hammers. They have a .75″ bore (8% larger), still a 3.5″ stroke and is moving at 2,530 blows per minute. So it hits harder and it has an anti-vibration design as well. This makes it easier to control and less fatigue on the hands.
Regardless, the point is to get a big air hammer. I’m not sure if one of the super cheap Harbor Freight units will do the job or not. If you look to other brands on Amazon or where ever, look for units they describe as “long” – referring to the length of the hammer bore – or if they use a number, go for 4X or higher. I’ve typically seen that designation to refer to riveters and the 117 is a fine riveter for 1/4″ because of the nice variable trigger it has. The 2x, 3x, 4x, etc. all are referring to the number of times longer the barrel is compared to some original model as I understand it. The size of the rivet gun is based on the size of the rivet that needs to be set so guys may have a number of rivet guns in their tool box if they do a lot of riveting for planes, sheet metal, etc.
To push the pin out, you can use long air hammer drift pins or even start with the conical chisel and finish up with a hammer and punch.
You can get the barrel pin started with the conical chisel that comes with many air hammer kits and finish it with a big hammer and punch or you can use air hammer drift punches and hammer it all of the way out. Ignore the dead blow hammer – it was just sitting there at the time – I probably was adjusting my drill press table at the time.
This is an M72B1 trunnion where I used the air hammer to start the pin being pushed out and then finished with a hammer and punch. I now put a long drift pin in the air hammer to push it the rest of the way out vs. using a hammer to finish it.
Note – If the trunnion is not secure then not only will it want to move on you but you will also lose a ton of force due to vibrations/movement that would otherwise be directed at the pin.
Slow down as you drive the pin out or it will fly across the room. I’m speaking with first hand experience on that. You will want to save the pin so you can re-use it.
Once you have the pin out, don’t lose it! I used to use a fishing tackle organizer and now I just use a magnetic tray. It is real easy to lose track of that pin and it’s happened to me.
Options To Remove the Barrel
There are four common ways to remove a barrel – I say “common” because I bet guys have figured out tons of other ways but let’s hit the trop four.
Option 1: Use A Hydraulic Shop Press
This is definitely a proven method. 12-20 ton shop presses were traditionally the go-to tools for a lot of AK work relating to barrels and rivets. For barrel work, guys use jigs from AK-Builder and others plus can make their own. The basic idea is to support the front of the trunnion and press the barrel out. Here’s a link to a post I did some years back for making your own barrel back out tool – I will tell you to make several – a long one if you need to reach through a receiver and a much shorter one if you are just pressing a barrel out of a trunnion or milled receiver stub.
This is 30 ton H-Frame hydraulic press. The super thick press plates are from SWAG OffRoad and they are rock solid. I’ve bent thinner press plates while working on stubborn parts. The SWAG plates simple do not budge. With the barrel pointed downward, I support the front edge of the trunnion and use the small 1/2″ bolt with a brass nut and steel backing nut to press down on the breach end of the barrel. The barrel assembly is from a WBP kit that is still one of my favorite rifles – click here to read that story.
The brass is soft and will not hurt the end of the barrel – don’t use steel for that part. The steel jam nut in the rear is what provides the strength so the brass doesn’t just push right off the threads – it will do that if it’s brass alone. You bring the press down, make sure the little barrel ram is square on the barrel and not something else and the barrel will push right out.
If you want to get a press, the Harbor Freight 12-20 ton models do the job. You can certainly spend more money and you are paying for how true the various parts are to one another and the amount of pressure they can apply. I have a knock off import 30 ton press and it does the job but is nothing to jump up and down about. I do like the large wide H-frame presses that have a nice big work area vs. the small skinny A-frames but it is up to you. Note, a bench top press will really limit your options and probably be disappointing. Also, a 12 ton press is the smallest you should consider. I’d recommend a 20 ton unit if you can afford it. I bought mine just to do AKs but have used it for all kinds of stuff since like pressing in barrels, etc.
To be clear, I have all the tools I need to use my press and it is my fall back method for stubborn barrels but it takes me longer to do the set up than I care for because of how my shop is set up. If you go the press route and it is easy to get to your press, rock on. I can have the pin and barrel out before I even get done setting up my press to do barrel work is all I am saying.
Option 2: Use a BFH
Some guys will just take a big f’ing hammer and a punch to drive the barrel out. I have honestly never tried this approach because of the tremor in my hands but there are a few guys out there who claimed to have used this approach. If you do this, make sure the trunnion is very well supported and can’t move. Get a big heavy hammer (say 1-5 pounds) and use a barrel back out tool like I described above. Be very careful to strike just on the pin or you will beat up your trunnion. I cringe while writing this just so you know. Guys have done it so I feel I need to mention it but I can’t personally recommend it. I think the risk of the punch moving accidentally and then beating the crap out of your trunnion is just way too high to be acceptable.
Option 3: All Thread Method
This method got it’s name from the use of threaded rods that can be used to create a tool to either push out or insert a barrel. Toth Tool makes one this is very nice but I have only used it one time to insert a barrel and it did a great job. They say it will work on pushing out a barrel and I tend to believe them unless you get a kit that has an insanely tight fit. Over the years, I’ve only had a maybe 3-4 barrels out of dozens that I wonder if it could have done the job. With many people building from scratch and not demilling or they are getting headspaced kits that they don’t have to fight as bad with, I think this would be a very strong option. I literally just bought my Toth tool and will give it a try at some point.
This is me using the Toth barrel tool to install a barrel. It’s very well made and I plan to use it a lot more.
Option 4: Use An Air Hammer (My Preference)
Do you notice a recurring theme? I’m not very patient so I look for quick methods. I used my big IR air hammer and drove the barrel out. I put the assembly in a solid vise, inserted a brass 1/2″ nut in to protect the barrel, an angled rivet set so I could reach in at an angle and hammer the barrel out. All said and done it took a couple of minutes.
I inserted a 1/2″ brass nut to protect the barrel from the angled steel rivet set. You always want to put a soft metal in to serve as a buffer to protect the breach. If you don’t do this, the hardened metal rivet set will beat the snot out of the barrel.
The air hammer works almost all of the time and is my go to method but note that I do have a big press in the event I run into something really stubborn that can’t be air hammered out.
Avoiding Galling
There is an ugly cosmetic issue that can happen when pushing out an extremely tight fitting AK barrel or one where the originating country maybe didn’t have the best metallurgy and that is a problem known as “galling”.
When an AK is assembled at the factory, the barrel is inserted into the trunnion, the hole for the barrel pin is drilled and then the pin is inserted. When the hole is drilled, a potentially sharp surface is created at the top front portion of the hole in the trunnion. If the barrel is pressed very tightly or the metallurgy is off, when pushing the barrel back out, this surface shaves the metal off the barrel creating an unsightly blemish on the shank of the barrel. It’s just cosmetic and does not hurt the functioning of the barrel but it sure is ugly.
The barrel on the left had galling when it was removed. The barrel on the right, by luck, had minimal galling.
There is a trick that can help reduce the chance of galling. You push the barrel pin out as normal and just start to press the barrel out so you expose part of the front top edge of barrel channel inside the trunnion in the pin hole and dress it, meanin slightly dull or bevel it so it does not dig into the part of the barrel shank (the breach end) that will still need to push past that sharp surface.
Here, the barrel has moved ahead slightly. By reaching in with a small circular file to the inside front edge of the barrel channel, the sharp edge of the trunnion can be knocked down and reduce the chances of galling. Note the red shows the location but you need to file in the barrel channel, not the outside of the trunnion.
Small circular files, like chainsaw sharpening files make quick work of this. I have a few circular files and just grab whatever one gives me enough room to maneuver inside the 7mm (0.276″) barrel pin hole.
You can then press a bit more and see if there is galling taking place. If so, push the barrel back out a bit, get rid of the steel that is shearing off and try breaking the edge of the front barrel channel lip a bit more.
Again, this is purely cosmetic and not something that will reduce the safety or reliability of the weapon. Do I always do this? No, just on expensive kits where I don’t want the barrel to look bad.
Some Quick Tips
Let me briefly summarize some lessons I’ve learned over the years:
If there’s any sign of rust around the barrel, trunnion or pin then either soak the assembly in Ed’s Red or spray it down with PB Blaster and let it sit at least overnight. I have a 5 gallon bucket about half full of Ed’s Red and I will literally put the whole trunnion assembly right in the bucket with the barrel sticking out and leave it there.
If you are not familiar with your air hammer, practice with it and get a feel for the trigger and how to control it. Otherwise you might beat some parts up that you did not want to.
If you use a press to push out the barrel pin, remember that tons (literally) of additional pressure is not always the best bet. Press pins can shatter, trunnions can tear and so forth. Whack the press with a metal hammer to introduce vibrations to the part. It can make things way easier.
Keep track of your barrel pin both when it comes out of the hole as well as later.
Make sure everything is properly supported and you have clearances all the way around your part. I bent a barrel once years ago because I didn’t notice it was resting on something that shouldn’t have been there.
If you are going to clamp a barreled receiver in a vise, clamp on the trunnion and not on the far softer sheet metal.
When pressing out the barrel, protect the steel on the chamber end and do not press or beat on it directly. Insert a brass or copper buffer in there to avoid steel to steel contact.
When pressing or hammering out the barrel, make sure your tool is pushing directly on the barrel and hasn’t somehow lodged against the trunnion.
When the barrel comes out of the trunnion have something soft for it to land on or hold on to it so the barrel isn’t damaged during the fall.
Conclusion
You can absolutely get a barrel pin and barrel out of an AK with a press fit barrel in 10-15 minutes with an air hammer. The only catch is if you are stuck with one of those kits with unholy tight interference fit and then you’ll need a press.
Note, I have to buy all of my parts – nothing here was paid for by sponsors, etc. I do make a small amount if you click on an ad and buy something but that is it. You’re getting my real opinion on stuff.
If you find this post useful, please share the link on Facebook, with your friends, etc. Your support is much appreciated and if you have any feedback, please email me at in**@*********ps.com. Please note that for links to other websites, I may be paid via an affiliate program such as Avantlink, Impact, Amazon and eBay.
When I was tuning my JRA Gallant, I started hunting around for a good sling for it. In looking at eBay, I saw an IDF / Zahal Galil Sling w/Laces sold by zorbal39 in Israel and bought it. Zorba was great at communicating and fast to ship. A bit over a week later the sling showed up, installed it on my Gallant for photos and then I forgot about mentioning it until a reader wrote and asked what sling it was and for more details — so it seemed like a good blog post.
Details
The sling is made in Israel and seems to be made from quality materials with good stitching.
It’s a standard 2-point sling meaning it connects at two points on the rifle.
The strap appears to be about 1.9″ (just shy of 2″ in other words) wide nylon
It does come with laces if you need to tie it to something – the seller says he has a mix of the slings and some have shoe lace looking optional ties and some have thin cord – mine came with laces
The attachment points are a high-temp strong plastic with sheaths to protect the rifle’s finish and quiet down movement.
The strap is black and the sheaths are a rich green color.
The strap does have a buckle / adjuster tri-glide midway to allow for adjustments to the length of the sling.
Some Photos
Here’s the sling attached to the sling loop on the gas block.
The rear attachment point is the sling loop on the Galil’s unique rear stock.
Here’s the reverse side of the rifle, note the buckle / tri-glide on the sling near the lower right corner. This let’s you adjust the length of the sling.
Note, I have to buy all of my parts – nothing here was paid for by sponsors, etc. I do make a small amount if you click on an ad and buy something but that is it. You’re getting my real opinion on stuff.
If you find this post useful, please share the link on Facebook, with your friends, etc. Your support is much appreciated and if you have any feedback, please email me at in**@*********ps.com. Please note that for links to other websites, I may be paid via an affiliate program such as Avantlink, Impact, Amazon and eBay.
I wrote about this recently that my go-to fire control groups, meaning the trigger, disconnector and hammer, are now the ALG Enhanced Triggers – model AKT-EL. There are two challenges that interested buyers have – #1 they can’t even find them in stock at most websites and #2 even if they do, they are expensive. Let me tell you a secret.
Palmetto State Armory has made a big push into AK-series rifles and pistols over the past few years and some of their models have a unique layout inside that requires a slight change to the traditional AK trigger design. They talked to ALG, a sister company owned by the wife of Bill Geiselle of Geiselle trigger fame – and they produced a bunch of the AKT-EL triggers for PSA with the slight modification. Guess what? Any AK can use them.
For a couple of years now, I have been using AKT-EL in regular AK builds and even my IMI Galils that needed their fire control groups swapped out for 922r reasons.
So this post is short and sweet – if you are looking for a great American made AK trigger, then get an ALG AKT-EL and if you want one that is in stock at a great price, go to PSA [click here].
Note, I have to buy all of my parts – nothing here was paid for by sponsors, etc. I do make a small amount if you click on an ad and buy something but that is it. You’re getting my real opinion on stuff.
If you find this post useful, please share the link on Facebook, with your friends, etc. Your support is much appreciated and if you have any feedback, please email me at in**@*********ps.com. Please note that for links to other websites, I may be paid via an affiliate program such as Avantlink, Impact, Amazon and eBay.
I have written a number of posts now about my purchase of a James River Armory Gallant, which is a Galil ARM. During function testing, I noticed that the surplus recoil spring that JRA used was on the weak side. I would pull the bolt carrier back just a bit and the spring couldn’t push it all the way closed.
Other ways you may find out your spring is weak is if it is ejecting brass a mile away, the recoil feels different or the back of the carrier is showing signs of hitting the rear of the receiver. I always function test new rifles or kit builds that I have done and would recommend you do the same.
What to do?
The fix is real simple – replace the old surplus spring with a new one. Now there is some confusion about the recoil spring because the Galil AR, ARM and SAR rifles are chambered in 5.56 NATO. They do, in fact, use a standard AKM recoil spring even though those rifles are chambered for 7.62×39. This means you have a ton of options – surplus, new old stock (meaning old but unused usually), plus new springs from ALG, Wolff, etc. In my case, I had spare ALG recoil springs on-hand used one
The Galil recoil assembly is above and the brand new ALG spring is below, still in it’s packaging.
The recoil spring assembly may look challenging to take apart but it is actually very simple. The rod is two pieces, the spring and then the retaining end cap. If you remove the spring pressure from the end cap, it slides right off the rod and everything comes apart. NOTE – the spring is under tension so keep everything under control or you will be chasing parts and you do not want to lose that little retaining end cap.
I usually hold the rear of the assembly in a vise, use one hand to compress the spring and then the other to remove the retainer. You can the release the tension in the spring in a controller manner. If you don’t use a vise, you’ll wish you had three hands. Note, some guys will use small vise grip pliers with rubber tube or electrical tape on the jaws to clamp down on the rod with the spring slightly pushed back. They then remove the retainer and control the release of the spring as they remove the vise grips. Whatever works for you is fine. I go with the vise route and not the pliers because I don’t want to risk deforming/marring the surface of the rod.
This is a photo of the retaining end cap and the end of the guide rod. See how the rod is notched? The end cap just slides right on and the spring sits on the retainer holding it in place. It’s elegant in its simplicity.
At the top is the original spring. The lower spring is the ALG unit. Note the interesting “dead” center with the spring coils that are right next to each other. ALG says “The 2 to 3 dead coils in the center change the natural frequency of the spring, which prevents harmonics from damaging the spring and reducing its free length.” It’s interesting – we’ll see how it holds up.
The Galil’s use a tube recoil rod that I really like. The older milled AKs used them until switching to a cheaper and easier to make linkage of two bent wires. Many RPKs still use the tube style. I tend to think it creates a more consistent return but not everyone agrees with me and that’s fine. I don’t have a mountain of collected data from experiments to support my hunch. Regardless, to re-assemble the recoil rod assembly, I use this long center punch to support the inner rod as I compress the wire. Any object small enough to fit in the rear tube to support the front rod would work.
So you push or pull the wire back as you apply pressure to keep the inner rod slid out forward.
Here I have the spring easily held back and have placed the retaining cap back on. I then just guided the spring back into position and ensured it was sitting square on the end cap.
Here the end result. The newly assembled unit is to the top. A recoil spring assembly from a Galil SAR kit is under it for comparison and the old original spring is at the bottom.
In Summary
It’s easy to swap out the recoil spring and the rifle functions great with the ALG unit. Definitely function test your rifles before going to the range the first time to avoid surprises.
I hope this helps you out.
Note, I have to buy all of my parts – nothing here was paid for by sponsors, etc. I do make a small amount if you click on an ad and buy something but that is it. You’re getting my real opinion on stuff.
If you find this post useful, please share the link on Facebook, with your friends, etc. Your support is much appreciated and if you have any feedback, please email me at in**@*********ps.com. Please note that for links to other websites, I may be paid via an affiliate program such as Avantlink, Impact, Amazon and eBay.
I have written a number of posts now about my purchase of a James River Armory Gallant, which is a Galil ARM wherein they provided a new US made receiver, barrel and pistol grip. They wanted to keep their costs down so the remaining three parts they needed for 922r compliance was to use a US-made Tapco Galil Magazine that is polymer and looks nothing like the original not to mention they are no longer being made!
The top mag is a polymer Tapco and the bottom is an original IMI surplus 35 round mag.
I wanted to use IMI surplus steel 35-round magazines that not only are the authentic ones to use but they are abundantly available. That meant I had to replace three more parts on the Gallant and the easiest is to swap the original Galil fire control group (the hammer, trigger and disconnector) with a US made group. The ALG AKT-EL is perfect for the job so I ordered one from PSA and installed it (click here for the big blog post I did about it). Next up was to source, clean and tune some original IMI Galil Mags, which is what this post will be about.
Finding the Mags
You can find surplus steel 35 round IMI Galil mags all over the place at websites that deal with surplus and gun parts. I bought all of mine from Numrich and they are in great shape at a fair price but you can also find them at Apex Gun Parts, Robert RTG, Aim Surplus and other places.
Numrich is a good firm to deal with. A few days after I ordered, a box showed up with my mags. Keep reading through because you do need to do some work.
Cleaning and Lubricating
Ok, these are surplus and they have been moved all over. Most feel like they have something on them for corrosion and are sticky. Some have a slightly dirty feel as dust and what not have stuck to the surfaces.
Do NOT try to use the magazines as-is. Take a few minutes to clean and lubricate them.
The bottom piece of sheet metal is the floor plate. Put a small blade screwdriver in the right end and pry while pushing down the locking tab you see sticking out in the middle. With the tab out of the way the base plate will come off and then the spring loaded internals are going to come flying out. To avoid this, pull the floor plate off about half way and then use your free hand to secure the internals as you remove the floor plate the rest of the way.
Once you have them all apart. you’re going to have a table like this.
I cleaned everything with brake cleaner and let it dry.
The parkerized finish did not let the follower slide as easy as I would like so I coated the inside of the magazine, follower, and spring with Super Lube Dri-Film Lubricant. Basically it is a PTFE (Teflon) in a solvent. So, you spray it on, the solvent evaporates and a film of PTFE remains. I like this because it lubricates without attracting dirt.
The white are the PTFE particles left after evaporation. All you need to care about is the inside. This is just extra that leaked out and I thought it would help to show what it looks like. Super Lube sounds like an infomercial brand but their lubricants are really good. The PTFE made a remarkable difference in how smooth the follower moved. Parkerized surfaces are rough and either they need to wear in or have something like PTFE to help.
To clean them up and make them look nice, I apply silicone spray and then wipe it off with a towel. I then let them evaporate for a while.
Fitting the Mags
Out of the eight mags I bought, three of them needed some help as they would not seat fully. In these cases, modify the magazine. If you told me none fit, I would look at the mag catch but in this case most fit so the issue was the mags.
I did not have a problem with any feed lips. The problems were all with the strip of sheet metal that is holding the mag catch tab. If you look close, it’s the strip hitting the receiver that is blocking seating the mag fully.
To resolve the issue, I used a small flap sander on my Dremel and put a beveled edge on the strip where it was hitting. Problem solved.
To do any testing with dummy rounds – not live rounds. I use A-Zoom brand dummy rounds, just FYI and I also was using my surplus steel Galil mags at this point because my 922r parts count was being met thanks to the new fire control group.
To test, I loaded up 10 of the blue A-Zoom snap caps and made sure they would cycle. In terms of hand feeding and extracting, I have to say JRA nailed it. The action was smooth and the Gallant fed from the surplus mags just as smoothly as the Tapco mag.
The mags look and function great as a result. Some of the mags did require some fitting so let me explain that next.
In Summary:
I can now use surplus mags like I wanted thanks to the ALG fire control group and these cleaned up mags. I hope this post helps you out.
Note, I have to buy all of my parts – nothing here was paid for by sponsors, etc. I do make a small amount if you click on an ad and buy something but that is it. You’re getting my real opinion on stuff.
If you find this post useful, please share the link on Facebook, with your friends, etc. Your support is much appreciated and if you have any feedback, please email me at in**@*********ps.com. Please note that for links to other websites, I may be paid via an affiliate program such as Avantlink, Impact, Amazon and eBay.
ALWAYS Function Test Before You Go To The Range With a New or Modified Galil or AK Rifle or Pistol!!
Seriously – don’t wait to go to the range to do this. You can find out a lot of things at home with all your tools and supplies on hand vs. being somewhere wishing you were home.
Before function testing, I clean and lube the rifle. I like to use Super Lube grease during break in on all sliding surfaces and a few drops of Super Lube liquid lubricant on anything that rotates.
Use whatever your favorite bore cleaner is to clean out the barrel and the chamber. You will be surprised to see all of the dirt / dust / junk that comes out of a new barrel. Just because a given weapon is “new” does not mean it is clean.
Function Testing
First, I just test the mechanism without mags or dummy rounds. You can find out a lot by doing this and I do it without the dust cover on so I can see what is going on:
Pull the bolt bolt carrier back and let it go. It should slam home without binding or sticking. If it does, try cycling the action 10-20 times and see if it smooths out. Some guys will cycle their AK a couple of hundred times before the range to smooth things out. I tend to find they are okay after a few dozen cyclings with lubrication or I need to take it apart and fix something such as a burr or rough surface.
Pull the trigger, you should see it be released and it should firmly whack the firing pin. If it seems lame, the spring may be worn out or broken. I would recommend converting over to an ALG fire control group (PSA sells a custom version of the ALG-EKT that will work fine in any Galil or AK rifle – they are in stock and at a great price) and replace both the hammer and disconnector springs (the ALG will come with the disconnector spring but not the main hammer spring. ALG sells them and that’s what I use but I prefer the double wound spring model vs. the single spring unit they also sell. The Russians went with a double or “spiral wound” spring to increase the fault tolerance risk of a single spring breaking).
Something unique to Galils is that they have a spring loaded firing pin whereas regular AKs just have a floating firing pin in the bolt body. You can get into arguments about this one. AKs work fine without a spring but you do have a risk of a pin sticking out or slamming home with enough force to cause a sensitive primer to detonate and cause a misfire. Thus some like putting a spring in the bolt that forces the firing pin backwards to reduce the odds of a misfire. Others will argue there is more risk of debris causing the spring to jam or the spring itself breaking and jamming the pin. Folks, this is like arguing Chevy vs. Ford – you aren’t going to convince a staunch believer of one side or the other that you are right and he is wrong. The Galil is not the only firearm design to do this and they work just fine. At any rate, just make sure the pin does not stay stuck out on a Galil. You should be able to push the exposed firing pin at the back of the bolt and both see and feel it freely move.
Next, cycle the bolt carrier to cock the hammer, engage the safety lever next to block the trigger and try to squeeze the trigger – you should not be able to pull the trigger and have it fire. If you can then you will need to adjust the gap between the trigger and safety bar. With the ALG, this means you trimmed off too much, need to remove the first roll pin and start over with the second. If you don’t have an ALG, you will need to decide if you want to weld on some material onto the trigger leg or safety bar and then trim to fit.
This next one tests the disconnector – with the trigger pulled back, cycle the action and you should see the hammer get caught/captured by the disconnector. When you let go of the trigger, the hammer should switch from the disconnector to the front hammer hooks on the trigger. This is a fascinating display of geometry. Now, if the disconnector does not catch the hammer or release it, you may need a new disconnector spring or have forgotten to install the spring.
Photos of the Bolt
This is the rear of the unique Galil spring loaded firing pin. Other AK variants do not have this. Put a drop or two of oil on the back side and let the lubricant run in. When you push on this button, it should depress and return smoothly and easily. If it sticks, it needs to be disassembled, inspected and cleaned to be safe. The reason I bring this up is that if the other end of the pin is sticking out of the bolt face, it will fire a primer when the bolt slams into a cartridge at some point of the feeding process.
I make sure the extractor at the top can move freely in and out. It has a fairly stiff spring in there so a cartridge’s rim slides against the ramped face of the extractor pushing it out of way until it snaps back into the slot of the extractor slot of the 5.56 NATO cartridge. Note the brass coloring. The Galil ARM parts kit that JRA used to assemble this Gallant saw a lot of use. I did headspace it also just to be safe and it was properly headspaced by JRA.
Next, do the above with magazines and with dummy rounds – not live rounds. I use A-Zoom brand dummy rounds, just FYI and I also was using my surplus steel Galil mags at this point because my 922r parts count was being met thanks to the new fire control group.
Comments about the above:
When it comes to step one above, I want to see the dummy round get stripped from the magazine and be fed up into the chamber nice and smooth. I will do this 10-20x to make sure it looks good. Things that can mess this up are: magazine not seating fully, bent magazine feed lips, no bullet guide installed, needing a slight radius at the start of the chamber to help line up cartridges, or if you bent the receiver while building or using the rifle (I’ve done both over the years so it happens.
When I am cycling the rifle, does it stall/slow down at any point during the feeding of the ammo? Guess what? The Gallant failed this – the old surplus spring was too weak and I replaced it with an ALG spring – (Any AKM spring will work even though the Galil is 5.56 NATO and the AKMs are 7.6×39).
I then Install the dust cover and make sure that nothing is binding. At this point, your rifle should be good for testing at the range. Always, always, always test combinations of ammo and magazines on a given weapon before you rely on them. Do the function testing and take them to the range.
I hope this helps you out.
Note, I have to buy all of my parts – nothing here was paid for by sponsors, etc. I do make a small amount if you click on an ad and buy something but that is it. You’re getting my real opinion on stuff.
If you find this post useful, please share the link on Facebook, with your friends, etc. Your support is much appreciated and if you have any feedback, please email me at in**@*********ps.com. Please note that for links to other websites, I may be paid via an affiliate program such as Avantlink, Impact, Amazon and eBay.
The AR, ARM and SAR IMI Galil rifles use an AK-style fire control group. I didn’t include the little Micro Galil as I am not sure about them. For the others though, this means you can swap out the IMI-designed group for the AK group of your choice.
I needed to do this because my JRA Gallant (which is a kit assembled rifle using an IMI Galil ARM kit) came with a single Tapco plastic Galil magazine and I wanted to use steel surplus magazines. Now, there is a regulation known as 922r that requires a foreign rifle not approved for importation into the US (read that as military style weapons typically like AKs, Uzis, etc.) certain number of American made parts to be legal based on a list the ATF came up with. In the case of the Galils, you need to replace 6 parts.
The Gallant has American made: receiver, barrel, and pistol grip. The Tapco magazine gave it the other three. To use the surplus mags, I needed to replace another three – the trigger, disconnector and hammer. I like ALG triggers and while I prefer the Ultra, the Enhanced trigger is still really good. Let me give you a tip – you can get a great deal on enhanced ALG triggers from Palmetto (PSA).
The Thumb Selector
There are two unique parts to the Galil design that you need to bear in mind. First, the thumb selector lever is actually connected to the selector lever inside the receiver. This leads us to the second item – because of the thumb lever, the very popular fire control group plates can’t be used to secure the hammer and trigger pins so don’t lose whatever wire retainer comes with your weapon. If you do lose/need one, get a Dissident Arms AK retaining wire.
Starting from the right edge of the receiver, you can see the grip nut on the bottom. The selector lever and thumb extension are two parts located above it. You can then see selector, and the hammer retained by the twin hooks of the trigger. Note the two part springs IMI used – in an AK, there is a single fire control spring that does double duty to both handle the hammer and the trigger. With the Galil, the hammer spring is a twisted wire design but there is a unique dedicated trigger spring. Purely from a redundancy perspective, I prefer the braided AK spring the handles both. I am not too sure how the Galil design would fair if the trigger spring failed on one side. It is secured on both trigger forks independently so…. not sure how well it would work if one side failed.
Remove the IMI Group
First off, remove the dust cover. Next, remove the recoil spring and bolt assembly. You can then look down right at the innards of the rifle.
The dust cover is off and you can see the recoil spring assembly and the back of the bolt carrier. Both of these plus the pistol grip will need to be removed so you can then remove the selector lever, thumb selector and, finally, the fire control group.
Remove the pistol grip by unscrewing the grip screw on the bottom. You can then have enough room to swing the selector lever so the notch in the receiver will allow you to remove the lever from the left side.
To remove the hammer and trigger pins, you must first remove whatever retaining wire the builder used. JRA used this really elegantly simple retaining wire where you push it up off the hammer pin and then can push it back and remove it from the trigger pin.
The retaining clip’s front edge is just to the right of the braided hammer spring. I inserted a small screw drive and pried upward and the clip came right off. Now not all builds use this same type of clip but it is wonderfully simple.
This is a close up of the retaining wire and one of the fire control group pins. The pins are the same for the hammer and the trigger. The rear of the retainer that looks like a semi-circle goes into the trigger pin’s groove and then the wire is rotated down and pressed onto the hammer. The small lip on that part allows the pin to flex and snap into place into the groove of the hammer pin. It’s really quite elegant. Yes, I realize my bench cover is messy.
Last photo of the retaining wire. It also gives you a good look at the really beefy double hook trigger that the Galil uses. If it weren’t for 922r, I would have left it in. Note the orientation of the hammer spring.
You can either remove the hammer first and then the trigger or vice versa because the springs are independent. I removed the hammer first .
Here’s the hammer. Note the short dedicated spring. If installed, the legs would be rotated clockwise 180 degrees.
The hammer face is polished smooth allowing for the bolt carrier to pass over it very easily. I suspect the JRA builder did this because it is uniform. When forearms “wear in” and the parts get to know each other, you see a polishing of sorts. If this was done by wear then it is surprisingly uniform. Again, if it weren’t for 922r and my wanting to use surplus mags, I would have run with it.
After having a few “where did that part go?” moments over the years, I now use magnetic trays and put small parts in them. I have a variety of sizes that I’ve picked up over the years and they really make keeping track of parts easier.
For whatever reason, IMI opted to use a single strand wire for the trigger. It’s fairly fault tolerant – if one side breaks the other would still provide some function but I do find it an interesting departure from the typical AK where the legs of the hammer spring provide the pressure to reset the trigger. At any rate, the spring shown goes into a small hole in the trigger on each side.
To remove the spring, use a small blade screwdriver. Insert the head between the wire and trigger and twist to remove the spring from the hole. Do this on each side and then the trigger pin can be pushed out. The pin will be under tension so don’t try beating on it before you release the spring.
Here’s a good look at the trigger group. Top left is the trigger. It is a double hook design (meaning it has a hook on each front side to grab the hammer). You can see one of the unique holes drilled in the hook to hold the trigger spring. To the right of it is the unique IMI Galil trigger spring – single wound. In the middle is the disconnector and the spring is still in the body – those can weaken over time. At the bottom is the trigger axis pin.
Install the ALG Group
Despite the unique springs in the Galil, any AKM (AK Modern) fire control group will work in there – Tapco, Fime, ALG, etc. Right now, my favorite AK triggers are from ALG.
As a bit of background, ALG is the sister company of Geissele Automatics who make my favorite AR triggers. ALG are the initials of Amy Lynn Geissele (the wife of Bill Geissele who founded Geiselle Automatics). ALG was founded in 2012.
At any rate, ALG makes two AK triggers and both count towards three 922r parts (hammer, disconnector and the trigger each get one point). The AK Trigger Ultimate with Lightning Bow (AKT-UL) is hands down my favorite. It’s light, crisp and my preferred trigger for a designated marksman’s rifle (DMR) build.
When I can’t find or afford the AKT-UL, I use the AK Trigger Enhanced with Lightning Bow (AKT-EL). It’s still far, far better than the typical OEM AK trigger and works just great for normal AK builds. Normally you can find these triggers very easily but not right now – at least not from most normal suppliers who carry them unless you are willing to sign up for in stock notifications and wait.
COVID-19 variants, democrats handing out free money incentivizing people not to work and continued panic buying have just snarled supply chains everywhere. Trying to find some parts can just be a bear an ALG triggers for an AK are a good example but I am going to let you in on a little secret.
To help smooth things out, I always put a rubberized polishing bit in my Dremel and polish all surfaces that will make contact – the area on the hammer where the hooks and disconnector grab, the bottom of the hooks and the bottom of the disconnector. I can’t stress this enough – you just want to lightly polish. You absolutely do NOT want to remove material or you will likely mess up the functioning of the trigger. Never use sand paper. I like rubber polishing bits but felt bobs with polishing compound work also.
The fastest lowest stress way to install an AK trigger is to use a slave pin during assembly. You put the spring in the disconnector, position the disconnector in the trigger and then push in the slave pin told hold it all together. Then, when you install the actual trigger pin with the assembly in the rifle, the slave pin exits the other wise as it is pushed out by the trigger pin being inserted. It just so happens that we make and sell them. Click here to go to our store’s page.
In case you aren’t familiar with AKs, note the orientation of the hammer spring. It can be a bear to install due to the torque the spring is generating. The legs of the spring set on the back legs/bars of the trigger.
By the way, here’s a little trick for you when you do install a hammer – use a small zip tie to secure the legs of the spring in the proper orientation. Get the hammer in place with the pin installed and then cut the zip tie. Note the positioning of the spring in the photo above so you can zip tie it accordingly.
One thing with the ALG triggers, they supply you two roll pins in case you need to adjust the gap between the back leg of the trigger and the selector/safety lever. The hole you see above and to the left of the disconnector is where the roll pin goes if you need it. I installed the hammer and trigger and tried testing. Without the pin, like you see it right now, the safety does not sufficiently block the trigger and it will fire. In other words, it needs the pin or there will be no safety mechanism.
The fastest way I have found to install that roll pin is to tap it far enough to start and then fully seat it with a vise. You can do whatever you’d like. It will need trimming from here.
You can use a file, sanding drum or whatever to remove enough material so the height of the pin allows the safety bar to move into position easily but also no longer allows the trigger to move enough to release the hammer. The ALG trigger comes with two pins just in case but my recommendation is to just take your time, remove a little and test over and over until it fits just right. You can’t tell from the photos but I think it took me around six tries to get it to fit right. Don’t rush is the message.
I like the design of the Gallan’t fire control pin retaining wire clip so I used that. Normally with AKs, I use plates but the big Galil does have a unique non-operating/left-side to accommodate the thumb lever so a normal plate will not work. Again, I like the clip JRA made and used it (I still use it actually).
Now, there is one gotcha and I want you to know right now very clearly before you pull your hair out. The ALG trigger is slightly wider so the leading edge of the original IMI Galil grip will cause it to bind. I did all the testing without the grip and then when I installed it, the trigger no longer worked right. Seriously, I had a WTF moment because this does not happen on AKs … then I remembered the long part of the Galil grip and sure enough it was preventing the trigger from rotating freely.
It’s an odd angle but you can clearly see where the grip was causing the ALG to bind. I just removed a bit of material from that leading edge and it was good to go. In hindsight, I could have used a drum sander on a Dremel and just removed material from the inside edge where the problem was. I used my belt sander and that’s the only reason I removed material all the way across. I’ll go the Dremel route next time.
Done
So that’s an overview of installing the ALG fire control group in a Galil. It’s really straight forward and other than few small unique features of the Galil, it’s a straight forward swap just like any AK.
Up next, I will go over cleaning the surplus Galil mags and getting them ready.
Note, I will do a function testing post also – always clean, lube and function test a Galil or AK before you take it to the range to avoid surprises.
Note, I have to buy all of my parts – nothing here was paid for by sponsors, etc. I do make a small amount if you click on an ad and buy something but that is it. You’re getting my real opinion on stuff.
If you find this post useful, please share the link on Facebook, with your friends, etc. Your support is much appreciated and if you have any feedback, please email me at in**@*********ps.com. Please note that for links to other websites, I may be paid via an affiliate program such as Avantlink, Impact, Amazon and eBay.
