The AK-47 rifle and it’s “banana” 30 round magazine are classics of rugged functional design. While I’ve posted many videos and how-to articles relating to various rifle and pistol variants, I’ve not really covered the steel magazines at all.
I was surfing around and found Matra Group located in Bosnia-Herzegovina. In 2015 this small manufacturer produced a video showcasing their small facility that makes a variety of steel magazines for AK-47, AK-74 and even Lee-Enfield rifles. The Lee-Enfield may be due to those rifles being supplied to the Yugoslav Partisans in WWII to fight th axis armies.
In the video, they show employees starting with sheet metal and stepping through various steps including stamping, machining and spot welding. For the most part, you will see a very labor intensie process using older general purpose machines. If you like videos that showcase how something is made in and old-school fashion, you will find this very interesting.
Here they are cutting the initial sheet down into usable blanks.Making the front piecee that will lock onto the front trunnion.Spot welding the two body halves together.Gettingg ready for final assembly.
Please note that all images were extracted from the video and are the property of their respective owner.
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On November 10th, 1919, Mikhail Timofeyevich Kalashnikov (Михаи́л Тимофе́евич Кала́шников) was born in Kurya, Altai Governorate, Russian SFSR (now Altai Krai, Russia). He grew up from humble beginnings to be known as the father of a very famous rifle, the Avtomat Kalashnikova model 1947, or AK-47 as we know it in the West.
Avtomat Kalashnikova model 1947 Type II Photo from Wikipedia
While he died on December 23rd, 2013, at the age of 94, he is still revered as one of the leading small arms designers in history. In memory if him, Russia is celebrating his 100th birthday today. Being a student and fan of his designs, I would like to also say, Happy birthday Mr. Klashnikov.
You definitely need to visit the memorial website that the Kalashnikov Concern is hosting – it is in Russian and your browser can translate some of it but not the videos. Click here to visit the site– knock on the door and click on various items in the study to learn more.
There are a lot of books on the rifle that also discuss Mikhail as you need to understand the designer (really the most publicized of the designers involved) to understand the evolution of the rifle. There is one book that I really like gets into more detail about the man and he even authored the introduction. That books is “Kalashnikov: The Arms and the Man” by Edward Clinton Ezell.
If you want to learn more about the rifle, the best reference source is “AK-47: The Grim Reaper” by Frank Iannamico, now in its second edition.
Videos
There are a few brief videos on YouTube that touch on Mikhail’s life and let you hear different perspectives and see a number of different photos and videos of him at various events:
Without a doubt, Kalashnikov was a superb designer and it does seem very fitting to take a moment and remember him on his birthday. As always, best wishes to all and hope you find this interesting.
Please note that all photos used are the copyright of their respective owners or public domain. The stamp and rifle photos are from Wikimedia and the website screenshot is from Kalashnikov Media’s website.
If you find this post useful, please share the link on Facebook, with your friends, etc. Your support is much appreciated and if you have any feedback, please email me at in**@*********ps.com. Please note that for links to other websites, I may be paid via an affiliate program such as Avantlink, Impact, Amazon and eBay.
In my previous posts, I covered a bit of the history of the Galil Ace, did two posts about the differences between the Ace and an AKM that I observed (click here for the first and here for the second) and now that leads up to me making a few tweaks of my own to my 7.62×51 Ace pistol.
Moved to a SB Tactical SBA4 Brace
My Ace came with a SB Tactical SOB brace mounted on a proprietary IWI tube with a very heavy hinge. While the SOB is rugged, it is not adjustable so I installed and SB Tactical SBA4 brace. Seriously, the SBA4 is the most rugged brace I have found yet.
The SOB4 brace is what comes with GAP51SB pistols. Palmetto had a great deal on this model and that’s why I bought it. If I could have found the pistol model without a brace cheaper, I would have done that.The SBA4 brace is beefier and more rigid that previous braces. The bottom e dges do not flop around like they do on the SOB and SBA3 braces. The FSM-AR adapter is between the tube and the receiver.
Now some may wonder why I didn’t just file for a short barreled rifle (SBR) tax stamp and run a normal stock. I may very well do this in the future but I didn’t want to deal with it right now. Both PSA and Brownells have the brace available.
The Ace design allows for very easy changing of a rear block by simply driving out one roll pin. The block can the be lifted straight out and whatever you want installed in its place.
The Ace is resting on a green bench block and I used a roll pin punch to tap out that single pin. That’s all you need to do and then the rear plate of the receiver that holds the hinge, or anything else for that matter, will lift right out.With the pin removed, it literally lifts out. Notice how the “plate” or “block” sits in a groove and that’s what provide the bulk of the strength. The roll pin is just stopping vertical travel and is more than enough.
Since the SBA4 is ATF approved, I opted for a modular adapter block from KNS Precision going to an Ace Limited (owned by Doublestar and not IWI) folding M4 adapter – the FSM-AR. Note, if you install a folder, buy one with the boss – the raised oval shape. It will fit into the groove in the KNS Precision adapter and make for a very solid connection.
This is the external face of the KNS Precision adapter. The groove is where the boss from the FSM-AR adapter will sit to limit movement. I’d recommend always getting adapters with the bosses unless you intentionally do not want them. The two screw holes allow for variations in mounting.This is the back side of the KNS adapter. The one roll pin goes through one of the grooves to hold it in place. It is very nicely done – kudos to KNS Precision.The KNS adapter just slides right in and is secured by the roll pin.This is the Ace Limited (owned by Doublestar and not IWI) FSM-AR adapter. You can see the oval boss on the left part of the folder. This gets flipped over and screwed into the KNS adapter. Also, oil the hinge at some point before you close it. Sometimes they can be a bear to actuate when dry — personal experience talking there. Also, use blue Loctite on all screws or they will shoot loose.
Special note – the charging handle for my Ace pistol is on the left side. In my case, I was not worried about operating when folded. If you want to fire with the stock folded, you must go with a right side folding mechanism. If I had it to do over, I would have used a right-side folder but I simply used what I had in this case to cut cost plus I don’t plan on folding it much.
Here’s the Ace folder open to the left and the brace assembly does interfere with the charging handle. If you want a weapon that will operate with the brace folded, then go with a unit that folds to the right.
The SBA4 comes with a Mil-Spec receiver extension (buffer tube) and I used a generic castle nut that I had in my tool box along with an end plate that has hoops to connect a sling.
The SBA4 comes with a Mil-Spec receiver extension/buffer tube. You will need to supply your own castle nut .
I only use my Magpul wrench now for installing castle nuts as it enables a very positive/sure connection. I’ve done my fair share of scratching stuff with tools that used older methods and the MagPul is the way to go. I also used an automatic center punch to stake the nut.
For dealing with castle nuts, you simply can’t beat the Magpul wrench. I don’t use the combo wrench below it any more because I have scratched a ton of tubes accidentally with it.
The Magpul armorer’s wrench is available from both Brownells and PSA. Again, I highly recommend this wrench over others that I have used.
All in all, it was a very straight forward swap and allows for some adjustment now. In case you are wondering, the SBA4 is very beefy. I do not like the SBA3 as the end is soft and and ears that go around the shooter’s forearm just kind of bend and flop around. The SBA4 is very well done.
I definitely will SBR it at some point down the road but am happy with what I have for now.
Installed a RS Regulate GAR-9M-N Handguard
I was not fond of the original handguards and was pretty sure I would like the GAR-9M-N handguard from RS Regulate based on photos that Scot Hoskinson had posted. Let me tell you, it is a huge improvement. First off, it’s way longer and second it uses a M-LOK attachment method for accessories so you don’t have unnecessary rails bulking up the girth like you do with the originals.
This is the RS Regulate GAR-9M-N handguard for Ace pistols. It’s machining and finish are excellent. Installation was very easy.
Scot Hoskinson, the owner of RS Regulate, has put together a real nice installation guide with plenty of illustrations. The one thing I’ll tell you is that the two original handguard screws from IWI have threadlocker on them.
Just behind the mouth of the gas tube & front sight block is the mounting point that holds the two screws that retain the original Ace handguards. They do have threadlocker on them so warm them up to make removal easier.I used a 1/4″ ratchet with a 4mm allen bit and the retaining screw on each side came right out. Note, you will see two rivets on each side – one rivet head is visible between the wrench handle and the bit. You don’t need to do anything to those. You just need to remove the two screws. You can see one of the above just forward of the bit.
You can heat them up and make them easier to loosen, use a 1/4″ ratchet with a 4mm allen/hex head to break the screws free or, what I did, was a bit of both. With the gas tube off and out of the way, you can see where the two screws mount on the barrel. I heated that up and backed them out with the ratchet pretty easily.
Once the screws are removed, slide the handguard forward slightly and pull the rear down. It will come right off.
From there, you basically pull the stock handguard down nose first and pull forward. Then, follow Scot’s instructions. You will need to pay attention and install a small spacer between the barrel mounting point and the handguard when you install the new screws. I applied blue Loc-tite and torqued them down to 25 in/lbs per Scot’s instructions. You also have to install one long screw at the rear that you’ll want to use the blue Loc-tite and torque to 25 in/lbs also.
The RS!Regulate comes with the three screws, two spacers and an allen wrench. I applied medium-strenght Blue Loctite and used my Vortex Optics torque driver to tighten the screws to 25 in/lbs. oThe installation instructions where spot on and I did not encounter any surprises at all. The unit bolted right up with no fitting needed.The fitment is really superb. Here the rail is sliding over the rear block and will be secured later with the long screw that squeezes the rail’s walls together further locking it in place.I like the RS!Regulate unit far, far more than the original. It’s longer and it fits my hand way better in terms of girth.
Opted For a Vortex Razor AMG UH-1 Optic and 3x Magnifier
I figure this will be a close in weapon – certainly within 200 yards probably – and will figure that out when I get it to the range. With that in mind, putting a high power optic on it just does not make a lot of sense but I also wanted magnification just in case so I checked out what Vortex Optics had to offer.
I’ve now used a boat load of their red dots and scopes on all kinds of firearms including 12 gauges, .50 Beowulf and .338 Lapua. They’re solidly built, good glass and back by a no-nonsense warranty. So they are my go-to for optics and have been for several years. Yes, I do actually have to buy them and no, they do not pay me to say that.
At any rate, I’d been eyeing the Razor AMG UH-1 for a while. Now that is a mouthful and I notice a lot of guys just refer to it has the “Huey” due to the UH-1 helicopter. It’s a true holographic sight which means a laser image (a hologram) is projected into the viewing window. The benefit of this is that regardless of the angle you look through the lens at, if the dot is on the target, it’s going to hit there.
The Razor AMG UH-1 or “Huey” mounts easily with its quick release lever and is ruggedly built.It has a large viewing window that makes sight acquisition very fast.The controls are well laid out and easy to use.
Battery life is somewhere around 1,500 hours and there are a lot of variables that can influence that including the brightness of the reticle (there are 14 levels), whether you are using a CR123A battery or a rechargeable LFP123A. Note, Vortex found that recoil kills the basic rechargable RCR123 batteries in 2-300 rounds. They stopped testing the LFP123A at 10,000 rounds and it was still working. I’m using the supplied CR123A still at this point and will likely use Surefire CR123A batteries going forward as I keep them in stock for lights.
In short, the Huey is very slick and it’s getting great reviews. I’ve been a long-time red dot fan and the UH-1 is my favorite at this point.
To get a better view at 100-200 yards, what I did was to pair the Huey sight with the Vortex V3XM Micro 3x magnifier. What this does is give me the ability to install, remove or even swing the installed optic out of the way when I need or don’t need the target to be magnified 3x.
Some assembly was required and I applied medium-strength Blue Loctite to the screws.Here’s the Vortex Micro 3x magnifier paired with the Huey.
The V3XM is small, light, has a quick release lever also, just like the Huey, and pairs very nicely with it.
Magpul PMags and Drums
The 7.62×51 Ace uses Magpul’s 7.62×51 PMags. You can get them in a number of sizes as well as a drum if you really want to rock and roll. I bought some 20s, 25s and one of the D50 drums. I’ve not tested the pistol yet but expect it will work great with all of them. Note, both PSA and Gun Mag Warehouse have a variety of mags and drums that will fit.
Here’s the end result with the SBA4 brace, RS!Regulate rail and Vortex Optics combo.
Summary
The pistol really turned out slick. It balances well and ought to be a blast. Now just to find some time to get to the range before it really gets cold 🙂 Here are some photos for you:
Note, I have to buy all of my parts – nothing here was paid for by sponsors, etc. I do make a small amount if you click on an ad and buy something but that is it. You’re getting my real opinion on stuff.
If you find this post useful, please share the link on Facebook, with your friends, etc. Your support is much appreciated and if you have any feedback, please email me at in**@*********ps.com. Please note that for links to other websites, I may be paid via an affiliate program such as Avantlink, Impact, Amazon and eBay.
AK handguards have evolved from wood to bakelite to elaborate affairs made of polymers or aluminum. In the case of the Ace, no rhyme intended, an aluminum handguard with Picatinny rail is covered by sculpted rail covers.
The handguard is U-shaped with rails at the the 3-, 6- and 9-O’clock positions. The top rail is integral with the gas tube. Note now they have a cut out read for a pressure switch and the rails are open on the middle for wiring. There is one socket screw on each slide to fasten the handguard to the weapon.The two socket screws thread into a retainer and have thread locker on them. When you look at the top of the rail, you see a small circle indentation on each side and then just a bit further back a rectangular shaped indentation. The screws are on each side. Also, you also get a good view of the front sight .These are the three rail covers for the handguard. They lock into place and can be released by pushing the visible button at the back. The panel in the middle is the bottom piece and it has a lip that serves to help you index your hand.
So, two differences to note – a unique railed handguard and it is held in position with screws vs. the traditional AK front handguard retainer.
As a personal comment, I stopped buying tri-railed handguards some time ago because they feel too fat for me once you add on rail covers. The Ace handguards aren’t too terrible but they are fat and shorter than I would like. The stock unit will be replaced by one of the excellent handguards from RS Regulate – the GAR-9M-N model to be exact and that will be in a future post.
The Gas tube has tabs and a rail but no locking lever
This is a unique little item right here. The gas tube slides into place via tabs on the unit that mate with slots on the rear base. It does not have a locking lever like an AK does.
The top has a Picatinny rail and the whole unit is locked into place when the dust cover is installed, which pushes the gas tube forward into position. The fitment is so well done that the Picatinny rail is level all the way across the top.
The gas tube goes over the nipple on the front sight block. The relieved tube you see with the screws are where the handguard retainer screws thread in from each side.This is the gas tube with the rail on top. Note the tabs at the bottom rear and the groove on the rail that mates with the rail from the dust cover.Here’s another angle – you can see the heat shield on the handguard and the slots on the rear block. We can’t call it a Rear Sight Block (RSB) like we would on an AK because the sight is on the dust cover on the Ace. Here, all it is doing is securing the gas tube.The fitment of the dust cover and the gas tube are so well done that despite being two separate parts, their two respective rail sections align very nicely.
Integral lower plastic assembly – grip, magazine guide
Part of the revisions from the IMI Galil to the IWI Ace was changing 12 parts from steel to plastic. To be honest, I did not hunt down all 12 and itemize each. What I did readily see was the plastic lower assembly that connects with the steel forged receiver. It has the following:
An integral grip that has a hollow storage area
Ambidextrous magazine releases
An enlarged integral trigger guard
A natural hand hold curve just forward of the magazine
Folding Brace Assembly
IWI makes two models of the 7.62×51 pistol – the GAP51 without a brace and the GAP51SB with the brace. I really just needed the GAP51 but went with the GAP51SB because the price was so good from Palmetto State Armory at the time.
What you get with the GAP51SB is an IWI designed integral folder with a 1.25″ diameter pistol tube and an SB Tactical SOB brace. The SOB part makes me smile every time I write it. So, it does give you a well designed fixed length brace and a rock solid folder.
The SB Tactical SOB Brace with the unit locked into position.That hinge is soooooo cool.A close up with the brace folded alongside the receiver.The unit is very compact and functional with the brace closed. Note the IWI logo on the brace but it is definitely an SB unit and the butt end has their logow. SB Tactical OEMs for others as well – meaning they will sell units with the logos of other firms displayed.
Magpul Pmags
No AK ever used Magpul magazines so I think this counts as a difference 🙂 The 7.62×51 Ace uses Magpul’s 7.62×51 PMags. You can get them in a number of sizes as well as a drum if you really want to rock and roll. I bought some 20s, 25s and one of the D50 drums. I’ve not tested the pistol yet but expect it will work great with all of them. Note, both PSA and Gun Mag Warehouse have a variety of mags and drums that will fit.
The 7.62×51 Ace uses readily available Magpul Pmags.
The Manual
I can’t say that I’ve ever read a very good AK manual that has tons of illustrations and covers a lot of topics – operating, cleaning, trouble shooting, and a detailed parts breakdown. The IWI Ace manual really is exceptional. The PDF copy is 88 pages long!
That’s it for differences I’ve noted thus far. In the next post, I’ll share a number of reviews and videos that I watched before I purchased the unit. By the way, this pistol is amazingly well made. It’s the most impressive firearm in terms of design and execution that I’ve seen in a long time. If you get a deal on one, buy it.
If you find this post useful, please share the link on Facebook, with your friends, etc. Your support is much appreciated and if you have any feedback, please email me at in**@*********ps.com. Please note that for links to other websites, I may be paid via an affiliate program such as Avantlink, Impact, Amazon and eBay.
The Ace is definitely a modernized AK weapon. One look inside confirms that. The Colombian defense firm ofIndustria Militar (INDUMIL) began a commercial relationship with Israeli Military Industries (IMI) that would later carve out the small arms division to become Israeli Weapons Industries (IWI). Their collaboration was on the Galil Automatic Rifle (AR) and INDUMIL obtained exclusive rights to it.
What the two organizations accomplished is remarkable. The two collaborated and modified 43 of the 96 parts in a base Galil AR to reduce the weight by approximately 1 KG (about 2.2 pounds). 12 of the parts shifted from steel to plastic. The goal wasn’t just to reduce weight, they improved precision as well.
I decided to see how many differences I could observe between it and a traditional AK. I wish I knew enough about Galil’s to compare a traditional Galil AR to the Ace but being an AK guy, I was very curious to see how the Ace compared.
I tried to be objective about things and started out that way but the more I took the pistol apart, the more genuinely impressed I became. So, let me try and catalog the differences with as many photos as I can.
Two Chamber Muzzle Brake
One thing that caught my eye was the two chamber muzzle brake and that it is held on by a jam nut, which is a nut that is tightened uo from the rear against the brake to lock it in place. The thread is 5/8-24 for the 7.62×51 Ace models.
In comparison, an AK-47 typically has a 14mm diameter by 1mm pitch left hand thread (14x1mm LH). They are held in place by a detent pin that protrudes from the front sight block (FSB) and engages a timing groove that secures the brake in the correct orientation. Now, 14×1 LH is typical for AK-47s but once you add in the variants, threads are all over the place with different style brakes and boosters.
Improved Sights
Note the longer sight radius, integral gas block with front sight, aperatrue rear and protected front sight.
There are five things I noticed right away
The Ace has a longer sight radius, which is a fancy term meaning the distance from the rear to the front sight is longer. In general, the longer the sight radius, the more accurately the weapon can be aimed.
Aperture rear sight – The Ace sports an aperture (meaning a hole you look through) rear sight that has flips to show either a small circular hole for distance work (300-500 meters) or a larger circular hole for close quarters work (0 to 300 meters).
Integral Front Sight and Gas Block – The Ace sports a combination gas block that combines the gas and front sight blocks. Note, AK folks use the term “blocks” to refer to the three sub-assemblies that sit on the top of the barrel – the front sight block (FSB), gas block (GB) and rear sight block (RSB).
Both the front sight post and the larger rear aperture have Beta Lights – Tritium Gas – for low-light visibility. In general, tritium is radioactive and will last about 10 years. After that, the sights still work but you will not have the glowing effect.
The height of sights enables co-witnessing with optics such as red dots.
View of the front sight and you can see the tritium (white dot) painted on the post.Rear sight with the close quarters aperture flipped up. Note the tritium circles for low light. This close quarter aperture is 0-300 meters.View of the rear sight showing the smaller aperture sight flipped down. It is used for distance work and the manual identifies it as 300-500 meters.
Ok, this pistol is in 7.62×51 and has an 11.8″ barrel – I’m real curious to see what it can do within 100 yards. The sights are the same used on the full size 16.5″ barreled rifle so I really don’t think the smaller aperture would ever realistically be needed but we will see.
Railed Dust Cover
The dust cover of the Ace is pretty interesting. Most of the cheap aftermarket railed AK dust covers simply aren’t very stable or consistent when the dust cover is removed, installed and the weapon fired – in short, they don’t really work very well.
The Ace dust cover is beefy and installs very firmly with no travel it is a stable platform to build on. The top of the dust cover has a Picatinny rail section on the top that is welded in place. It aligns with the rail section on the gas tube via a small tab.
This tab slides into a corresponding groove on the gas tube to align the two rail sections,
The rear of the dust cover has a second layer of sheet metal wrapping the bottom making for snug fit and reducing flexion.
This is the dust cover = you can see the rail, dual aperature rear sight and the double reinforced rear bottom that mates with receiver.You can see the welds that secure the rail to the dust cover plus the reinforced rear.
In short, the dust cover is remarkably solid. I actually have to give it a knife hand chop on the rear to get it to seat down fully into the receiver. It needs to fit tight as the installation of the dust cover also locks the gas tube in place.
Milled Receiver
Speaking of the Ace’s receiver, it’s milled and built like a tank. I found it very well machined with nice touches like a funnel design to help guide the recoil rod assembly into position.
As an example of the care taken in the design, note how the seat for the operating rod assembly is funnel shaped to help with installation.
Note, while the modern AK (AKM ) uses a stamped receiver, the Type 2 and Type 3 AK-47s used milled receivers so it’s not entirely new but it does differ from the AKM. In fact, some countries continued to use milled receivers such as Bulgaria, Finland and Israel in at least some of their weapons.
Milled Recoil Assembly With Rubber Seal
The recoil rod and spring assembly is of a tubular style you typically see in RPKs. The benefit of this is a more consistent pressure being applied to the bolt carrier particularly when it comes to lock up. The thumb tab that locks the dust cover in place seems a tad longer than what I see in other AKs. Last comment is that they added a rubber seal at the rear of the assembly to seal out debris.
Here’s the recoil rod assembly with the dust cover removed. You can see the long thumb tab and also the rubber seal. It also gives you a good view of the plat that seals the length of the groove where the bolt cocking lever passesShows the recoil spring, tubular rear, round front shaft and retainer. In an AKM, rather than a tube and rod, two pieces of folded wire form the central element and can bounce all over the place. Not a big deal in a typical AK but it does matter when you want to improve consistency.
Forged Galatz Fire Control Group (FCG)
The Ace FCG is very nice. Let’s face it, most AK FCGs reflect and elegantly utilitarian design that isn’t very refined. I have always been impressed by the simplicity of the AK design and what the Ace designers decided to do was to take the enhanced FCG from the IWI Galatz designated marksman’s rifle (DMR) and used it in the Ace weapons.
Here are some differences I noted:
A single large forged trigger hook for holding the hammer
Engagement surfaces are polished such as where the disconnector grabs the hammer
Hammer and trigger springs are separate whereas the AK has two wires spiral wound together that power the hammer and push down the rear of the trigger’s rear ears/bars.
The top of the hammer is asymmetrical with only half of the normal bar that adds mass to the top rear of AK hammers. This is what normally gives an AK hammer the hammer-head shark hook.
View of the hammer. Note the polishing. You can see the double-wound hammer spring and a part of the single-wound trigger spring sitting on the left ear of the trigger.Here it is from another angle. You can see the top rear of the hammer is asymmetrical vs. having the hammer-head shark design typically found in AK rifles.
An AK has a single selector lever on the right side of the rifle that also serves to seal the receiver. It’s about as basic as you can get. On a semi-auto AK, the selector either physically blocks the trigger from actuating by moving a bar directly above the rear ears of the trigger or it moves out of the way allowing the trigger to move freely. On an automatic weapon it also allows the user to select full-auto or semi-automatic.
The Ace has a thumb control on the left side and more of a switch vs. the traditional long lever on the right side. Internally, the linkages do the same thing for semi-automatic in terms of moving the block bar into or out of position. The Ace has a separate plate for sealing the groove where the cocking handle reciprocates so the selector lever is not doing double-duty in that regard.
Visible are the thumb selector switch at to top of the grip and so is the charging handle and the very interesting articulating plate that pivots down and allows the charging knob to pass by in both directions.Here’s the right side selector switch located where the traditional long AK selector lever would have been.
Note, the thumb selector connects to the safety bar via a linkage. The movement of the lever is an arc and not a horizontal slider. It is stiff and definitely needs lubrication when you get the weapon. I’ll comment more about that below when reviewing the pistol grip base.
Pistol Grip Base vs. Grip Nut
With AK’s, there tends to be a grip nut or in the case of Yugo-patterned AKs, a grip strap with an integral nut that the grip screw threads into. For the Ace, there is a “pistol grip base” that is uniquely shaped because it has a tube on top and my best guess is that it is to limit travel of the thumb selector and possibly to trap the pin so it can’t back out if it were ever to come loose.
The “barrel” in the middle of the receiver is the top of the “pistol grip base” as IWI terms it in the manual. You can also see the linkage – you’ll definitely want to oil this.Another angle on the grip nut and thumb selector linkage.Just behind the selector bar you can see a 6mm thread protruding from the bottom of the receiver. It is threaded into the unique “pistol grip base”.
Bolt Carrier and Bolt
The moment you open up a Galil Ace, you know you are looking at a rifle with an AK heritage and the bolt system clearly is AK inspired. When you look at the bolt and carrier, the refinements are interesting:
Most obvious perhaps, the traditional right-hand side cocking left on the bolt carrier has been moved to the left side and is tubular to reduce mass.
The bolt carrier has a lightening cut – that would lower mass and impact energy
Bolt and carrier do not appear to have serial numbers. While I can’t find confirmation of what I am about to say, perhaps the manufacturing tolernces are so good that the traditional hand fitting and matched components are no longer required.
At least for the 7.62×51 version the gas pistol is significantly shorter and has a collar on it.
While an AK’s firing pin is free floating, the Ace has a spring loaded firing pin that is pushing it back away from the bolt face. Now some will argue whether this was really needed or not but it is a design difference.
Note the short piston with the collar and that the cocking tube in on the left side.A better view of the very short gas pistonHere’s a view of the underside of the carrier with the bolt installed. Note the knurling on the kocking lever. I am curious about the pin hole under the cocking tube. It may allow for the swapping out of the lever – some dayI will take it apart and see if this is the actual case.Here’s the bolt. Definitely a good sized extractor.Lightening relief/cut on the carrier.Bottom of the carrier with the bolt removed. Curiously, notice the machining marks where the bolt’s lug would engage with the carrier.
Wrapping Up The First Post
There’s definitely more ground to cover and that will be in the next post. Click here to read it.
Note, I have to buy all of my parts – nothing here was paid for by sponsors, etc. I do make a small amount if you click on an ad and buy something but that is it. You’re getting my real opinion on stuff.
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The Israelis definitely understand the need for quality armaments and let’s start with a quick recap of the history leading up to the Galil. In the 1950s, the Israeli Defense Force (IDF) adopted the Belgian FAL but found that their regular drafted troops had a hard time keeping it clean. On one hand, you can blame the troops but on the other you also need to realize that factoring in the dusty environment of the desert, maybe the FAL wasn’t the best design for the situation not to mention its size.
In June 1967, Israel was embroiled in the Six Day War and captured thousands of AK-47 rifles that they then evaluated due to its reliability. The IDF then decided to seek an alternative to the FAL and ultimately went with a design by Yisrael Galil, who had previously helped with the design of the Uzi submachine gun.
Galil’s design was based on the Finnish Valmet Rk 62. The Finn’s also wanted a more refined AK-type rifle and evolved their highly regarded design from the AK that Poland licensed from the Soviets. Compared to the typical AK of the time, the Rk 62 had better metallurgy, a better barrel, an improved sight radius by mounting the rear sight on the dust cover and more.
Valmet Rk 62 rifle with later version plastic furniture and Galil-style roll pin secured buttstock. Photo source: Wikipedia
In terms of the Galil, they took the Rk 62 pattern and evolved the design to the point that it was adopted in 1973 with several models being used. Due to the Military Assistance Program from the United States, 60,000 M16A1 rifles were delivered to the IDF and put into use. Troops liked the M16A1 because it was lighter and more accurate. By 2000, the Galil was mostly phased out of main units and by 2005, it exited the remaining units.
Israeli Military Industries Galil Automatic Rifle (AR) in 5.56x45mm NATO. Photo from Wikipedia.
In 2005, the small-arms division of Israeli Military Industries (IMI), known as “Magen”, was privatized and named Israeli Weapons Industries (IWI). IWI sells small arms all over the world. In 2006, the Colombian company INDUMIL secured exclusive worldwide rights to make GALIL automatic rifles (AR) worldwide – they even sold them to IWI.
With IWI suprevision and technology sharing, from 2006 to 2010, INDUMIL modified 43 of the 96 parts in the Galil AR. Of the 43, 12 steel parts were replaced with plastic and a cumulative savings of approximately 1 KG (2.2 lbs) was achieved. The other 30 parts were modified to improve precision. Thus, in 2010, INDUMIL introduced the Galil Ace. It is now offered in rifle, SBR and pistol configurations chambered for 5.56×45, 7.62×39, and 7.62×51. Here are some photos direct from IWI US:
Galil Ace Rifle chambered in 7.62×51. IWI model GAR1651 Image Source: IWI US Media KitGalil Ace Rifle chambered is 7.62×39. IWI model GAR1639. Image Source: IWI US Media KitIWI Galil Ace SBR in 7.62×39. This is the GAR3SBR model. Image Source: IWI US Media KitIWI Galil Ace SBR in 7.62×51, IWI model GAR51SBR. Image Source: IWI US Media Kit
At this time, Galil Ace rifles are being used in a number of countries including Chile, Columbia and Vietnam. As usual, civilian versions followed including rifles, short barelled rifles (SBRs) and pistol versions to allow people to buy the shorter weapons either with or without braces.
What’s Your Point?
Well, being very interested in Kalahsnikov-related arms, I’ve long wanted to own a Galil. There are a ton of Galil kits available and other projects kepts popping up that precluded me from building a Galil AR. It’s still on my to-do list but I don’t know if I will ever get to it.
So along comes the even more refined Galil Ace weapons. Every single guy I talked to who had one loved it. This includes Scot Hoskinson of RS!Regulate. So, after seeing tons of photos from Scot, I knew I had to get a .308/7.62×51 model and definitely planned on replacing the short handguard with his longer GAR-6M-N unit and I’ll cover that in more detail later.
I started my journey of trying to find one. They were all over Gunbroker with a folding SB Tactical brace installed. To be clear, it’s the SOB brace (I giggle every time I write that product name) on IWI’s folding tube that is dimensioned like some AR pistol buffer tubes at 1.208″. Note, pistol buffer tubes can vary and their outside diameter does not need to be Mil-Spec (1.146″) or Commercial (1.17″). My PSA pistol buffer tube is 1.25″ purely as an example.
This definitely caught my eye – it is the Galil Ace pistol in 7.62×51 with an SB Tactical SOB brace. Image Source: IWI US Media Kit
I found out a while ago to watch Gunbroker for a while to get a feel for prices so I didn’t jump. As luck would have it, Palmetto State Armory (PSA) ran a sale on the .308 Ace Pistol with the SOB brace for $1,499 and undercut everybody. I jumped on the deal and told PSA to ship it to my friend and FFL, Scott Igert, who owns Michigan Gun Exchange and is now quite used to my billion and one quirks.
PSA shipped the unit in a few days and it arrived about a week later. As usual, I had to look it over and was amazed at all the changes from the base AK platform. I took the pistol apart and tried to jot down all the differences to then share with folks and that is what I will do in an upcoming post. What they accomplished is very impressive.
Photos
Until I get the more detailed post done, here are a bunch of photos of my unmodified GAP51SB pistol.
Note, I have to buy all of my parts – nothing here was paid for by sponsors, etc. I do make a small amount if you click on an ad and buy something but that is it. You’re getting my real opinion on stuff.
If you find this post useful, please share the link on Facebook, with your friends, etc. Your support is much appreciated and if you have any feedback, please email me at in**@*********ps.com. Please note that for links to other websites, I may be paid via an affiliate program such as Avantlink, Impact, Amazon and eBay.
In 1991, the Russian Izmash factory started producing AK-74M rifles with a uniquely styled glass fiber reinforced polyamide stock and handguard that we see today on newer weapons.
The Bulgarians followed suit as they licensed the designs from the Russians. I’m not sure how closely the Bulgarians copied the design but now we can see there are some minor differences.
What started me down this path was the desire to convert my Palmetto State Armory AK-V to look more like a Russian Vityaz. The Vityaz uses the bulged handguard like you see on the AK-74M, AK-100 series and what not. So, I hopped on the www.kvar.com website to see what they had and they surprisingly had both the Arsenal US-made handguard set and a real Izhmash set. I jumped and bought one of each of both sets. Note, the AK-V uses the same handguards as either the AKM or AK-74M so you have a ton of options.
For me it was really interesting to set the two very similar handguard sets down side by side and note all the minor differences. So, I took a ton of photos and decided to create a photo gallery so you can see them for yourself.
The most noteworthy differences:
The Izhmash set is slightly more grey and the Arsenal is a richer black
The Izhmash’s surface finish is duller and the Arsenal is slightly more reflective.
The bottom rear of the Izhmash lower is more angular and the Arsenal is more rounded
The Izhmash set has more mold markings such as the “2-2” on the gas tube cover.
The Arsenal lower has “US” marked on the outside rear
In case you are wondering what I used on my AK-V, it was the K-Var set. I had to trim a very tiny amount (0.015-.030″) off the metal nose of the lower to get it to fit and I didn’t want to modify a real Izhmash set that might have collector’s value some day.
Below are thumbnails and you can click on one and see a bigger photo and any comments/labels on each:
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PSA AK Webstore Links
Interested in an American made AK? Consider Palmetto State Armory (PSA) as a source. Click on the following links for the associated webstore categories for AK-related rifles, pistols and parts at PSA:
I’ve written a number of posts about the Palmetto State Armory’s second generation 9mm AK-V pistol and how impressed I was. After about a week,I finally got a chance to take it to the range with my daughter and a friend of her’s. Boy, did we have fun!
First off, I cleaned and lubricated the AK-V before we went to the range. This is something you should always do with a new firearm. While cleaning it, I noticed how heavy the bolt assembly was and decided to break it in with 124 grain Sellier &Bellot (S&B) 9x19mm ammo.
The AK-V’s bolt assembly does not have a separate bolt and bolt carrier like you would see in a rifle caliber AK, meaning 7.62×39, 5.45×39, etc. It’s surprisingly heavy and that led me to using 124 grain ammo to break the AK-V in.
The reason for this decision is that 124 grain ammo is used in a lot of submachine guns (SMGs) to generate enough of a recoil impulse to reliably cycle the weapon. I figured the AK-V would need to break in and I had a ton of S&B 124grain FMJ ammo from work I had done with UZIs and MP5s. It also should be mentioned that the S&B ammo is loaded to the 9x19mm CIP spec and not the lighter US 9mm SAAMI spec. Note, 9mm NATO is hotter than commercial 9×19 CIP or SAAMI. I did not have any otherwise I would have used it.
The loose ammo is 124 grain Sellier &Bellot 9mm full metal jacket. It worked great during the break in process. Not one single feed or extraction problem!
To save time and ammo, I used a MidTen brand 9mm laser bore sighter to dial in the Vortex Crossfire Red Dot to be more aligned. I’ve never had a boresighter achieve dead-on accuracy but they do tend to get you close enough on paper so you can more easily make the final adjustments based on actual rounds fired.
The Range
It was a beautiful afternoon when we loaded up the car and headed to the Berrien County Sportsmans Club. My favorite lane was open and we set up at the 25 foot mark.
We loaded up four of the 35 round PSA magazines with the 124 grain S&B ammo, two magazines with 115 grain CCI/Speer ammo that PSA had on sale, and one last magazine with 10 rounds Hornday Critical Duty ammo. Note, I’d heard of guys having some small issues when trying to use Scorpion magazines so I avoided them and only used PSA’s own brand of magazines for the AK-V.
To do the first test firing, I loaded two rounds of the S&B 124 grain in a mag. I had aready function tested the AK-V with the dust cover off to make sure the fire control group operated the way it should. By loading just two rounds, I could safely fire one, make sure the bullet hit the target and then fire the second. The last thing I wanted was a run away gun where a geometry error might cause the whole magazine to dump uncontrollably.
The AK-V ran just great without one single problem. It fed and ejected everything just fine. I was very impressed by the accuracy and reliability. I’m definitely not the only one saying this either – tons of guys are reporting how much they like their AK-Vs.
The Vortex Cross Fire Red Dot on the American Defense quick release base worked great. It’s a tad too high to co-witness but you can get it off the weapon in a hurry if need be.This is the first 37 rounds fire free hand from about 25-35 feet away plus I was dialing in the red dot as I went. I’ll take the AK-V out again and fire from a rest to see what kind of accuracy I can get.I’m very happy with our quick takedown pin. Everything was secure and held zero with no visible wear of any kind. Click here if you want to order one.
In conclusion, we had a lot of fun. The AK-V ran great! Note: I’ve read posts from a ton of guys who shot just 115 grain 9mm from their AK-V to break it in so that’s an option for you as well. Also, I was toying with replacing the trigger but after shooting the AK-V, I really do not see the need. The trigger’s actually pretty decent.
If you find this post useful, please share the link on Facebook, with your friends, etc. Your support is much appreciated and if you have any feedback, please email me at in**@*********ps.com. Please note that for links to other websites, I may be paid via an affiliate program such as Avantlink, Impact, Amazon and eBay.
