Blades and Edged Weapons Including Khukuris

April 2017 – My EDC Knife is a ZT 0350BW

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A while back I screwed up the blog and re-posted an old post about my every day carry (EDC) knife being a Kershaw Compound.  While that was a great knife, I did eventually replace it – with my daughter’s approval.  I have always liked Zero Tolerance knives.  Think of them as a higher end brand to Kershaw.  Both are owned by KAI USA, so I think it is fair to say that.  In the past I owned a ZT 200 and that was just way too big to be an EDC.  It’s a huge folder but not something I wanted to lug around in the shop all the time.  I actually sold it and wound up buying a ZT 350.  The 350 is way slimmer and lighter but still has assisted opening.  It’s a hair over 4-1/2″ long when closed and about 7-5/8″ when open.  It’s about 0.518″ wide not including the belt clip and my digital scale says it weighs 6.2 oz.

Size and weight are important to me because I keep this in my front pants pocket.  I don’t want a ton of weight dragging down jeans, sweats or shorts nor do I want to have it really noticeable or uncomfortable.  On that last note, big and heavy knives suck in the front pocket – they need to go in a belt sheath, which I don’t want to wear unless I am camping or hunting.

The knife is designed by Ken Onion, who happens to be one of my favorite designers.  In addition to the very ergonomic handle he designed, the blade is made from S30V steel, which is excellent.  Now this is not a safe queen.  I dug back in my records and I’ve been using this since 2015.  I can’t tell you how many boxes, cords, ropes and plastic pails this thing has opened.  I don’t recall ever using it to pry things open but suspect it would hold up pretty well.  The following photos are of the blade in April 2017 and I didn’t bother cleaning it up.  The ZT black finish has held up remarkably well.

The S30V steel really holds an edge but it can be a bear to sharpen.  If you want a working edge, a Lansky Blade Medic pocket sharpener or diamond rod can help.  If you want a razor edge, I would recommend a Ken Onion Work Sharp (KOWS) belt sharpener or it will take forever by hand.  I use my KOWS all the time because it is quick and easy but do take both the Blade Medic and the rod on camping trips.

If you are interested in how I clean and lubricate my flipper knives so they continue to open smoothly, please click here.

So, there you go – that is my current EDC and I highly recommend it.

If you find this post useful, please share the link on Facebook, with your friends, etc. Your support is much appreciated and if you have any feedback, please email me at in**@ro*********.com. Please note that for links to other websites, I may be paid via an affiliate program such as Avantlink, Impact, Amazon and eBay.

Air & C02 Rifles and Pistols

BNM Custom Airguns CP1002 Pistol – First Trigger Experiment and Match Grips

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I bought a cool CP1002 pistol from BNM Custom Airguns.  Now they focus on making exceptional breaches and that Tippmann stock adapter is very cool also.  In talking with Sergio, because there is such a strong aftermarket with businesses that specialize on certain aspects, he has not bothered with the trigger.  Now that makes sense – triggers are really something that an individual has to decide on – do they want one stage or two?  Long pull or short pull?  Light pull or heavy pull? and so forth.

After doing some reading, I decided to install a roller trigger, thicker sear and adjustable sear spring.  They were all available from Alchemy Airwerks on eBay so I bought them and a few other items to try in the future.  Now there are a ton of options and I’ll try some others as well but this was a first try and it did help.

Years ago, I bought a digital Lyman trigger gauge that I am very fond of.  You basically install a 9 volt battery, hold down READY to zero it and then press Ready again to take the measurement.  You do this by putting the black fitting on the feeler on the trigger in the same spot as you slowly pull the trigger with the gauge.  My readings were all over the place from 4lbs 2.8oz up to 5lbs 5 oz.  In other words, it was heavy and inconsistent.  Couple this with how thin the stock trigger is and it really makes for a poor trigger.

Before you do anything, make sure the pistol is empty and that there isn’t any Co2 in it plus make sure the pistol safety is set to fire or you risk losing the spring and detent.  Notice that last part.  It’s a heck of a good warning to bear in mind – have it set to fire and protect it from being bumped.  That doesn’t always work out so well hence this post.

Second HUGE recommendation – Be sure to have one of the fuzzy work mats.  I’m not telling you this to be cool – they serve a real purpose.  The fuzzy surface cushions soft parts so they don’t fly away.  There is an unwritten shop law, the smaller the part, the further than darn thing will bounce never to be found or not without some monumental search with magnets, flashlights and a clairvoyant.

So here are the steps bearing in mind we really want to talk about the safety spring and detent:

  1. When you go to work on the trigger. you remove the right side grip plate and you are looking at a plate held in by 2-3 screws.  On my six month old 2240, it is three small 1/16″ allen screws.  Notice how I have the pistol up on wood blocks to ensure the safety is not pressed.  You absolutely want that to stay on the fire setting.
  2. When you do pull that plate off, be very careful to press the safety pin down.  It is made from cheap plastic and may pull out.  That is exactly what happened to me and the tiny detent ball and spring flew out.  Luckily the fuzzy matte caught both parts.  Click here if you need to learn how to reinstall the detent ball and spring – a new tab will open with a blog post I did about just that.
  3. Back to this story, with the plate off, you can see the trigger internals.  The big spring on the left is the sear spring, the plate at the top is the sear and then you have the trigger to the right.  I would recommend you take a quick photo with a digital camera or your phone so you can see how everything is oriented.  Out of habit, I always take photos now when I am working on complex stuff – guns, cars, etc.  This has saved my bacon many, many times.
  4. So my goal for this experiment was to replace the fixed sear spring with an adjustable one to lighted the pull, the thin sear with a thicker polished sear to improve consistency and the trigger with a trigger from Alchemy that both had a wider face to distribute load on the finger and a roller to ride the sear.
  5. Remove the existing parts.  I have big fingers so I use needlenose pliers on everything.  Depending on the angle, either long precision needlenose pliers or right angle pliers.  Do not lose your parts.  Put them in a cup or baggie for the future.  You will need to use the sear pin so keep it out.
  6. The new thick stainless sear was a tight fit on the sear pin.  I used a benchblock and hammer to gently tap the pin into the sear.  The pin should be sticking out equally on both sides.
  7. My next step was to use my Dremel with a rubberized polishing bur to make the trigger contact surface smooth and shiny on the sear before I installed it.
  8. I installed the trigger first by slotting it into the safety and putting it in the pin hole.  There was a spring washer on the original that I did not both installing.  I then installed the sear and the adjustable sear spring.  In terms of the adjustable spring, I overcompressed the spring to soften it and dialed the adjustment wheel down as far as it would go to lighten the load.  The first photo shows the original parts that were removed and the next two shows the new set up.
  9. Next, I used a pin point CLP applicator to lubricate the sear pin and hammer pin on both sides. This photo was taken when I had the grip frame off the gun.  You do NOT need to do that.  The main thing is the application of the CLP, or whatever oil/lubricant you want to use.
  10. I then put the plate back on the trigger group and function tested it making sure the safety worked, that the weapon fired and that bumping the gun didn’t cause an accidental discharge.
  11. Next, I bought custom target grips made on a 3D printer to fit my hand by PrecisionTargetGrips.com.  They are pretty interesting and really fill my hand.  I did need to use a chainsaw file on the right side to get the hole in the grip to match up with the hole in the grip frame.  I also needed to grind the screw down about 1/16″ so it would tighten all the way on that side.  The left  was just fine.  I liked the result but it is very different from what I am used to.
  12. Okay, the trigger felt better but what did the Lyman gauge show?  The average was 3 pounds 7.3oz and the highest I saw was 4 pounds 4.1oz. 
  13. So the next step was to test it at 25 feet.  I like Splatterburst targets – they are cheap and self-adhesive so I stuck an 8″ target up.  I went for the center first and had to get used to the new set up.  It was shot a 5 round group at about and inch.  The next 5 round set was at the bottom and it was around 3/4″ and then I shot the top and it was between 1/2-3/4″.  All were with the 15.89 JSB Diablos.

So, the experiment did yield a lighter and more consistent trigger.  The wider trigger face also made it more comfortable.  I used a MTM stand to hold the airgun while testing to have a steady platform by the way.  It reduced my tremor a lot and I am sure the weapon could have fired tighter groups if I had an even steadier stand.  For me, a heavy weapon is better as it absorbs my tremor more.  With a lighter gun, I really need a rock solid stand and bench to fire for accuracy.

All in all, I am very happy with the results.  I could lighten the pull up more but will stick with what I have for a while and see how it goes with pests.  I definitely recommend the BNM repeater.  Boy is it slick.

Next up in a few weeks will be installing a BNM system on my Crosman Custom Shop 2400KT.  I have the BNM parts on order, the 2400KT and am still deciding on the stock and scope.

2/25/20 Update:  I’m sad to say the website somehow lost the second post after this.  I tinkered with the airgun for a while and then sold it like so many of my projects.  

If you find this post useful, please share the link on Facebook, with your friends, etc. Your support is much appreciated and if you have any feedback, please email me at in**@ro*********.com. Please note that for links to other websites, I may be paid via an affiliate program such as Avantlink, Impact, Amazon and eBay.

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Check Out Derreck’s M70B1 with our Bulged Handguards

Here’s Derreck’s M70B1 with the wood furniture:

and here it is with our handguard and a Magpul Zhukov-S stock:

  

If you find this post useful, please share the link on Facebook, with your friends, etc. Your support is much appreciated and if you have any feedback, please email me at in**@ro*********.com. Please note that for links to other websites, I may be paid via an affiliate program such as Avantlink, Impact, Amazon and eBay.

Air & C02 Rifles and Pistols

What to do if the Crosman 2240 safety spring and detent ball fall out

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The Crosman 2240 has to be one of the most popular, if not the most popular, .22 caliber C02 pistols available.  In part because it is a cheap and reliable design but also because there is a HUGE aftermarket parts industry out there.  There is one negative right out of the gates though.  It has, in my opinion, quite possibly the worst trigger I have ever felt in my life.  The trigger isn’t very wide so it feels weird on your finger, there is a ton of slop and it is heavier than sin.  Not surprising, there are a ton of tricks and aftermarket parts out there to rectify this.  The focus of this blog post isn’t so much about replacing the trigger and tuning everything.  It’s really about what to do if the basted safety spring and detent ball fall out so I am going to get to that point quickly and post later about my trigger tuning efforts.

Before you do anything, make sure the pistol is empty and that there isn’t any Co2 in it plus make sure the pistol safety is set to fire or you risk losing the spring and detent.  Notice that last part.  It’s a heck of a good warning to bear in mind – have it set to fire and protect it from being bumped.  That doesn’t always work out so well hence this post.

Second HUGE recommendation – Be sure to have one of the fuzzy work mattes.  I’m not telling you this to be cool – they serve a real purpose.  The fuzzy surface cushions soft parts so they don’t fly away.  There is an unwritten shop law, the smaller the part, the further than darn thing will bounce never to be found or not without some monumental search with magnets, flashlights and a clairvoyant.

So here are the steps bearing in mind we really want to talk about the safety spring and detent:

1. When you go to work on the trigger. you remove the right side grip plate and you are looking at a plate held in by 2-3 screws.  On my six month old 2240, it is three small 1/16″ allen screws.

2. When you do pull that plate off, make very sure that cheap plastic safety pin doesn’t pull out with the plate.  That is exactly what happened to me.  Boy was I pissed.  I was distracted, lifted the plate and watched it shoot out.  Luckily the green matte caught the little detent ball and the spring stayed in the grip frame.  I looked at it and wondered how the heck it went back in.

3. Modifying 2240s is something I’ve taken up experimenting with so I had another stock 2240 sitting near by.  If you’ve ever done an AR, you know the detent pins and springs go in the end opposite the pin.  So, I carefully took the grip frame off the gas tube and sure enough, there was the spring sticking straight up.  It is the hole on the left side of the grip from straight above the hole for the safety cross pin.

4. So, with the mystery solved, I carefully assembled my 2240 with the new roller trigger, stainless sear and adjustable sear spring.  I made sure it all looked good, oiled it, and put the side plate back on (you must put the plate on or it the spring will shoot out – I lost one that way).  Note, the red side of the safety should be on the left side of the grip frame.

 

 

 

5. Having had many bad experiences in the past trying to go too fast, I know to always function test.  I made sure the safety worked first by sliding the safety on and making sure the trigger would not fire.  I then slid the safety off and made sure it would fire.  I also made sure to watch the sear to ensure it was articulating when I pulled the trigger.  That is a basic trigger function test.

6. I then carefully dropped the tiny detent ball down the hole.  The next step is just me – I put a dab of grease on the side of the spring to keep to from easily sliding out.  I view it as cheap insurance to reduce the odds of the spring falling out if I accidentally tilt the grip frame.  You can certainly skip the grease if you want.


7. I put a dab of grease where the sear rubs on the valve.  There’s an old adage that if it slides, grease it — so I did.

8. Next, I carefully mated the grip assembly face up to the gas tube in order to keep the detent spring in place and gently screwed in the front screw (the longer screw) into the frame and then did the back.  Be sure to leave the front a tad loose so you can position the back.  Then tighten them both down.

9. I did another function test but this time actually cocked the empty pistol to make sure it would fire and that the safety worked.


That’s what it takes in a nutshell.

I hope this helps you out.  Click here for a post about the BNM breach and shroud for the 2240

If you find this post useful, please share the link on Facebook, with your friends, etc. Your support is much appreciated and if you have any feedback, please email me at in**@ro*********.com. Please note that for links to other websites, I may be paid via an affiliate program such as Avantlink, Impact, Amazon and eBay.

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Are you looking for a family friendly kitchen knife sharpener?

  

I seriously like my Ken Onion Work Sharp knife sharpener to put any kind of edge on just about any kind of knife – folder, fixed, kitchen or even a giant khukuri.  However, that is not exactly family friendly.  To make it easier on my wife, daughters and even me in the kitchen, I bought a nice Smith’s 50090 sharpener that has a coarse carbide side and a fine ceramic side.  This is about as simple as you get.

The unit is rubberized and easy to hold.  I set the unit on the edge of the table so I don’t hit anything when I pull the knife backwards and down and do 10 strokes on coarse and 10 on fine.  This puts a great edge on kitchen knives.  You can actually see the metal shavings on the coarse carbide side pile up.

We use it on all kinds of kitchen knifes other than serrated.  So if you are looking for a sharpener that is simple and effective for the kitchen, pick up one of these Smith units.

2/27/20 Update:  This thing has had a ton of use and is still going!  I use it several times a month to sharpen kitchen knives.

If you find this post useful, please share the link on Facebook, with your friends, etc. Your support is much appreciated and if you have any feedback, please email me at in**@ro*********.com. Please note that for links to other websites, I may be paid via an affiliate program such as Avantlink, Impact, Amazon and eBay.

Tools

Need Dryer Shop Compressed Air? – Step 3: Add two stage air filters to remove contaminants

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If you are just jumping into this three part post, an inline compressed air filter by itself does not work very well when it comes to removing moisture from compressed air but it definite works good as a third step in a thought out moisture control strategy.  If you haven’t read them yet, please read these other posts first:

  1. Need Dryer Shop Compressed Air? – Step 1:  Drain Your Tank Regularly
  2. Need Dryer Shop Compressed Air? – Step 2:  Add a Moisture Separation System

Now, as a third step, good filters are definitely needed.   In line filters remove even more moisture and protect your regulators and equipment from debris such as rust.  Filters are a good example of you get what you pay for.  Those really cheap air filters aren’t up to demanding tasks.  Setting shoddy construction to the side for the moment, you will notice that some do not say how fine their filter is (as measured in microns) or give you any indication of the cubic feet minute (CFM) the filter can handle.  You at least need to know the first part.

Buy quality units from a reputably manufacturer.  I like Milton, Parker and PneumaticPlus and they are three of many that are out there.  Everything I am going to write about here, I bought with my own money and actually use or have used so this is not some thinly veiled advertisement.  I’m recommending the various items because they work for me.

In terms of construction, some have a plastic/polycarbonate bowl and they are rated for lower pressures (usually 125-150 PSI) and others have metal bowls and are rated for higher pressures.  For example, my Ingersol Rand 2340 stores the compressed air at 175PSI so I use metal bowls on my filters and drains exposed to that pressure.  In downstream areas with lower pressure, I use filters with polycarbonate bowls.

If you are serious about filtering, you need at least a two stage unit.  The first stage is a coarse air filter and will range from 5-40 microns in terms of filtering element size.  The second stage will be a fine air filter and be remove even smaller particles often down to the 1 to even .01 micron level.  You must have the coarse filter in front or you will plug up the fine air filter real fast and negatively impact your CFM.

When you are shopping for filters, there is an ISO standard to be aware of that some reputable filter companies will reference – ISO8573.1.  Here is a good blog post if you want to learn more.

With that said, let me show you what I actually use.

My inlet air for the filter is 1/2″ because I wanted to provide a lot of flow.  All of my plumbing up to that point is 1/2″ also.  After doing a lot of digging, I opted for a PneumaticPlus SAU4030M-N04DG-MEP which is a combination three stage unit with a 10 micron coarse air particulate filter first, then a 0.3 Micron Coalescing Filter followed by a pressure regulator.

In researching the unit, I found that the rated inlet pressure was 250PSI and the outlet was rated at 150PSI — note these are metal bowls hence the higher pressure rating..  I planned on setting the regulator to 90PSI for my tools and found that the maximum flow would be around 38 SCFM (standard cubic feet per minute) @ 90 PSI, which also met my needs.  The two filters also have automatic drains so I don’t have to worry about purging them.

You’ll note the black warmer cable in the last photo – that’s because my shop is unheated in the winter.  The heated cable is on a thermal switch and only turns on at 32F.  This keeps the condensate from freezing in the bowls.  You’ll also note the 1/8″ tubing removing routing the condensate to drain where I want it to.

They both still collect moisture – the first filter more than the second.  Every day, I can see the condensate coming out of the tank, the moisture separator and to a much lesser extent, these filters.   I have been using this set up since August 2016 and really like it.  I usually find zero moisture downstream but I still run basic coarse filters just before my various regulators.  Attached to my plasma cutter, I still run one of their #128647 1 micron air filters just to play it safe.

Downstream, I still have in-line air filters just in case

As a rule of thumb, it is always a good idea to have an air filter just before a regulatory.  Before a couple of my downstream pressure regulators, I run Milton 1018 filters and they are nice.  40 micron coarse filters with 48 SCFM.  This one right here has been in use for a few years and predates the elaborate moisture control system I have in place now.  Look at the rust in the bowl from when I cleaned it!  I still have two of these in daily use and have no complaints.

These inline filters are all bone dry which helps me conclude the upstream moisture control is working pretty well.  They are probably 50-75 feet from the tank in terms of how much line the air must flow through before reaching them.  The dirty bowls are from the mess I had before the current system.  I cleaned them while I was at it hence the above 1018 being disassembled.  A nice feature of this model Milton is that it automatically drains when the pressure in the bowls drops to the point that a spring can pop open and let the condensate out. You can also push the rubber nipple sideways to manually drain it while pressurized.  They are simple and effective coarse filters.

Now the red and black filter is a Craftsman 16009 and it is pretty low end.  When my dad passed away, he left a couple of Sears gift cards that I used to buy three of these filters and some air hose.  When I google them now and read on the Sears website, they do not list the microns.  I suspect it is a 40-50 micron coarse filter but that lack of a rating should throw up flags.  I don’t have the original packaging so I don’t know if it listed it or not.  The one unit left in place was inserted a few years ago to protect the one regulator from backflow from the two airlines just before it The Milton’s drain when the pressure in the bowls drops to the point that a spring can pop open and let the condensate out.  With the Craftsman, you need to turn that little valve screw on the bottom and manually drain it.  Not too bad for casual use but I would not use them again for my stuff.  I should point out that on one filter, the pipe hole not straight!  Also, guys report bowls cracking and no replacement parts so at least that hasn’t happened to me.  I just include them here so you can see what I would not recommend.  You can see the angled/not true pipe hole in the second photo especially.  These are in my parts bin just in case.

5/2/2019 Update – I have replaced all Craftsmen filters with Milton filters.  The PneumaticPlus gear is all still running great.

I hope this three part blog post has given you some ideas on how to reduce moisture in your air lines.  I don’t consider myself an expert or anything close, but just wanted to share what worked for me.  There are some great resources on the Internet if you want to learn more:

The three blog posts in the series are:

If you find this post useful, please share the link on Facebook, with your friends, etc. Your support is much appreciated and if you have any feedback, please email me at in**@ro*********.com. Please note that for links to other websites, I may be paid via an affiliate program such as Avantlink, Impact, Amazon and eBay.

Tools

Need Drier Shop Compressed Air? – Step 2: Build a Moisture Separation System

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When compressed air leaves a compressor, the the temperature drops as it expands, and moisture condenses on the wall of whatever surface is below the dew point of the air and then runs down to the lowest spot where it is collected and dispose of.  Now the cooling part is critical – just putting an air filter immediately outside of a compressor tank will not accomplish much.  Ideally you want the air to travel and cool for a bit in a metal pipe that is at least 20 feet long.  You may wonder why I mention 20 feet – it’s because I was told 20 feet at a minimum – in other words, I have no basis in engineering, just what guys have told me over the years.  I would just use that as a rule of thumb about how far the air needs to travel at a minimum before you do another round of moisture filtering.  The further the better.

I looked at three simple options when I was considering how to remove the bulk of the moisture from my airlines:

Run your hard air lines at an upward angle and install traps

This is as simple as it sounds.  I like to always install a ball valve and then a quick connect on the tank and run a rubber/flexible airline to the hardline to isolate vibrations. Plug into the airline above a moisture trap like so:

Uphill Hard Line Sample

I investigated this approach but it was going to take up too much space.  I needed to start accessing dry air much closer to my compressor so this was discounted right away.  If I were to build this, I would still use the PneumaticPlus drains referenced in more detail in the next section.

Pros of this approach:  Relatively cheap and easy to build

Cons:  Takes a long distance / not very compact.  It was going to be too long or my needs.

Build a compact moisture separator

Now this is what I do in my shop and it works great.  I use a series of vertical 1/2″ pipes with PneumaticPlus SAD402-N04D-MEP water traps with automatic drains at the bottom of each riser.  Now this works very well.   The vertical pieces are 6 feet tall and the cross sections are 6″.  This is occupying an area about 24″ wide and 8 feet tall.  It’s mounted on the shop wall and out of the way.  Most of the condensation happens in the first pipe. A lesser amount in the second and very little in the third.  It cost about $120 for the plumbing, $56 for each of the automatic drains and then maybe $50 for the  short hoses and 1/2″ fittings.  I installed this in August 2016 and am quite happy with it.

For me, one of the big benefits is with the automatic drains in the water traps.  When the float rises to a certain level there is a quick “pffft” sound and the trap blows out the water and closes again.  It’s not something you have to remember to drain, which is something I am not great at.  Also, when I am doing a lot of work, I might hear the first trap drain twice in one day but that is rare.

 

Sorry I don’t have a photo of the whole system from top to bottom.  I have equipment in front of it now and can’t get a good overall photo.  It’s just too tall for my camera given the limited distance I have to get the photo.

For me, it is really intriguing to see how much condensate is caught in the first trap closest to the compressor.  The second trap has much less and the third is dramatically less than either of the others.  This is not perfect as I still catch moisture in my air filters but it has made a dramatic difference at the end of the line.  When I blow air at a glass or mirror, there isn’t water all over it any more 🙂  I have wondered what would happen if I used 1″ pipe in that first vertical six foot section but have never had the need to spend the money and time to experiment.  In theory, the greater the expansion, the greater the cooling and thus the greater the level of condensation all other things being equal.

By the way, I really like PneumaticPlus.  I actually bought this gear off Amazon with my own money – this is a real review.  Every time I have questions they actually answer their phones and help me.  I had one defective part in one bowl and they immediately sent me a replacement.  In short, not only is the hardware itself good but I like the company behind it too.

You can add 1/8″ tubing to drain the condensate away from the water traps.  I feel it is a good idea to get the water away from the compressor as much as possible:

Pros to this approach:  It actually works, does not need electricity, automatically drains, uses relatively little space

Cons:  The floats could freeze in cold weather so I insulate and heat them in the winter.  I did not have any problems during the 2016/2017 winter with that approach.  It’s a little pricey but it really gets the job done.

By the way, if you can’t afford the automatic drains/traps, then put in ball valves with longer pipes to hold the accumulated condensate and drain them manually.  It definitely works but you must remember to manually drain the traps.

Install a refrigerated air dryer

The last option is the most expensive and that is to install a refrigerated air dryer.  Basically, the warm moist air enters a dryer that is a series of tubes that are refrigerated causing the moisture to condense and then drain out of the unit.  There is a Harbor Freight unit that gets surprisingly good reviews plus many different industrial models to select from.  I have not needed this yet, so I do not have first hand experience.  I’ve read about guys using them to protect their plasma cutters.  I use the above compact moisture separator described above, a two stage air filter system and then a very fine final filter from Hypertherm right before the inlet of my plasma cutter and have not had a problem.

Pros:  You can definitely remove the moisture.  Guys say they really like the low-cost Harbor Freight unit.

Cons:  Expensive and you need electricity for it to work.  It will get pretty dirty in a high dust environment like my shop and need routine cleaning to stay efficient.

If you are interested, here is the link to the HF dryer:  http://www.harborfreight.com/compressed-air-dryer-40211.html

So the first stage of moisture defense in my shop is to keep the tank drained.  Then it is this separator system to get the bulk of the moisture out of the compressed air.  In the last part of the series, I’ll talk about fine air filters.

The three blog posts in the series are:

If you find this post useful, please share the link on Facebook, with your friends, etc. Your support is much appreciated and if you have any feedback, please email me at in**@ro*********.com. Please note that for links to other websites, I may be paid via an affiliate program such as Avantlink, Impact, Amazon and eBay.

Tools

Need Dryer Shop Compressed Air? – Step 1 Tank Draining Options

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In my shop, I need clean dry air for working with the plastics, the abrasive Blaster, and my air tools. It also comes in handy when I’m spraying on finishes such as Molyresin.  I have certainly had my share of problems over the years caused by dirty air including air tool failures, water or oil spraying on paint, clumping of abrasive Blaster media and so forth. As time went on I identified a number of practices that could help reduce moisture in the air lines as well as other contaminants.  I don’t use an inline oiler so most of my issues revolve around water, rust particles (from the tank and hard air lines) and some amount of air compressor oil that makes it past the piston rings.

The fact is that all compressed air systems will have some amount of moisture when first compressed. Natural air contains moisture and as your compressor pumps it into the tank, it is both heating and concentrating it.  Once the temperature drops below where the moisture will settle out of the air, that is known as the “dew point”, that is when the water appears.   Some of it will collect in the bottom of the tank causing rust and some will likely remain in the compressed air.

Now I am not an expert on this stuff but I have had to try and learn a lot over time.  In this post and the two that follow it, I am going to try and explain options I looked at and what I did.  I’m not going to go into a ton of theory or talk about things I didn’t check out.  If I am really wrong on something, please let me know.  If you really want to get into details, check out a cool website called Compressed Air Best Practices that has tons of information.

I live in Michigan and have a ton of moisture to fight.  I have a lot of air powered wrenches and sanders plus an abrasive blast cabinet and plasma cutter so this is a big deal to me – I need clean dry air.   For me, there’s not one single cost effective solution so I approach the reduction of moisture in stages.  The first and cheapest approach is to dry your air is to Drain your tank!  I can’t emphasize this enough!!

As water settles inside the tank, it gets blown all over the place during use plus it is causing your tank to rust and form sediment at the bottom. The best offense is a good defense. Get rid of the water by regularly draining your tank and this may mean several times every day.  Here’s the amount of moisture I blew out the drain after my compressor ran for several hours (and I do mean actual run time). It’s about a half a cup of water if I were to guess:

Water sitting in your tank not only means you have water blowing everywhere in your tank and potentially adding moisture to the outgoing air but it also causes rust inside your tank both adding further contaminates and weakening the tank over time.  We were all young once, right?  I bought some low end Devilbiss compressor 20-25 years ago and had it in the garage.  My dad asked if I had ever drained it and I really hadn’t been diligent about it.  We opened the valve and it was stunning as to how much smelly rusty water came out.  That sold me.  Over the years I have heard stories of blown / leaky corroded tanks but thankfully have never had that happen first hand.  For me, it is the moisture in the lines that is the problem and regular draining of the tank is the first step in combating that.

So, if draining regularly is a good idea, what are our options for small shops?

Use the drain valve that came with the compressor:

Every consumer or prosumer grade compressor I have seen comes with a drain valve.  When you get up to the industrial models, you may see a hole where they expect you to add something but for most small shops what you have will either look like the old petcock valve from a radiator or a round unit like the above.  Even though reaching those things is a total headache, one option is to live with it, reach under the tank and drain it.  If you are a light user, do this when you are done for the day and leave it open letting everything run out or at least let stop after the bulk of the condensation stops.  If you are doing a ton of work, you may need to drain it every few hours vs. at the end of the day.  It all depends on your experience and how much water you see coming out for a given amount of time.  In general, once is a day is fine and by doing it at the end, it doesn’t sit there needlessly for however long until the next use.

Pros with this approach:  Usually is supplied with the compressor so it is ready to go with not additional investment and it does work.
Cons:  Total headache to reach, ejects the water right under the tank waiting to evaporate and go back into the tank not to mention is messy because you can’t readily control where the condensate goes, and you have to remember to do it (which is the hardest thing always).  Also, these drain valves are pretty cheaply made, can corrode and then be a total bear to open. I really dislike these things but they are better than nothing.

If your existing drain fails for some reason, stores and vendors sell exact replacement drains but don’t do that.  Do one of the next two options to make your life easier.  Matter of fact, do one of the next two options as soon as you can to make your life easier.

Replace the cheap original drain with a better positioned ball valve and drain hose

 

Get rid of that awful little stock valve and install a ball valve that is easier to reach.  This can make things so much simpler.  Odds are the old valve is 1/4″.  Remove it and confirm the size.  Install a nipple, a right angle fitting, a long enough piece of pipe, the ball valve itself and then a hose barb (or 1/4″ quick adapter) with a piece of hose that allows you to drain the condensate where ever you want.  Be sure to wrap all the threads with PTFE tape.  I buy most of my plumbing stuff from Home Depot.  In general, I get pneumatic parts and supplies from Amazon such as Milton quick connect fittings, filters, etc.  I always read the reviews and ratings carefully.

One tip, go with whatever length nipple and a female-female right angle pipe fitting to get the greatest flow.  Also, make sure you have enough room for whatever you are installing.  There is often very little clearance between the bottom of the tank and the floor.  On my IR compressor, I use a “street elbow” that, even though has a relative small internal dimension, works just fine to drain water. I have a valve with a good sized handle and it is very easy to access and to turn.

Since my shop is not heated and I live in Michigan, I need to get creative.  The black cable you see is a pipe warmer with a thermal switch that only comes on at 32F to keep the valve from freezing.  I actually have it on a timer so it will only run 7am-10pm – when I am usually in the shop.

The rubber drain line you see is 3/8″ fuel hose pushed over a regular 1/4″ male quick connect fitting and it goes out the corner of my shop’s garage door.  I’ve never needed a hose clamp and it gets the condensate out of my shop.

Pros:  Quick, easy and cheap  It’s also very reliable in cold weather.

Con:  You still need to remember to do it and you can’t constantly do it.

Now, here’s an interesting alternative for low clearance situations.  I have only seen these – I have never used one but they make sense and pretty much anything is better than that hard to reach stock valve in my opinion:

Install an automatic drain and reap the rewards!

This is the last option and one I recommend – Invest in a automatic drain that has adjustments for how often to open and how long to remain open. Let me tell you, that automatic drain is worth its weight in gold when the temperatures are above freezing.  The only time I go back to the ball valve is when temperatures are below freezing and I don’t want the automatic drain to freeze open and it will do just that in cold weather.  When the warm weather comes, I reinstall the automatic drain.

At any rate, the installation is the same as the ball valve except the automated unit goes in place of the manual valve.  My unit is a Midwest Controls EAD-25 that is probably at least 5-6 years old.  Let me put it this way, I have moved it from one compressor to the next probably three times as I wore consumer compressors out.  I currently have an IR 2340 entry-level industrial compressor that has survived for 2-1/2 years, which is remarkable given how I blew through the consumer Husky models.

 

The following photos are of my doing my spring swap wherein I replace my ball valve with my freshly cleaned automatic drain valve:

 

 

 

These automatic drains are simple as can be – the timer trips and an electromagnet turns on and opens the valve for the specified duration.  The timer then cuts the electricity to the electromagnet and springs shove the valve back closed.  The only wear point I can see is the rubber surface on the valve and mine still works fine all these years later.  I just have to take it apart and clean it a few times a year, which I will post about later.  The photos in this post were taken in the spring as I converted back from the ball valve to the automatic drain.

Pros:  It is actually easy to install – just add the pipe and install the automatic unit, plug it in, set the timer and blow-off duration and call it even.  It is the best approach I have found when the weather is above freezing.

Cons:  It can be expensive if you buy a name brand but they last forever (I have never tried another brand as my local tool supplier recommended this one and it is still working!).  They will freeze up in the winter (I put my ball valve back in before it gets super cold as my shop is unheated most of the time) and debris can jam it but it is very easy to clean.

This is the exact model I have:

This is my model except mine has a blue case … it’s old and still working!

Here are automatic drain with very good reviews on Amazon:

In my next post, I’ll explain how to build a condensation based moisture separator and explain some concepts for you to consider.

The three blog posts in the series are:

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