Tag Archives: AKM

An Analysis of the Soviet AKM Rifle’s Rear Trunnions

Section 1: The Imperative for Change: From Milled Block to Stamped Steel

The story of the AKM’s front and rear trunnions is inseparable from the larger narrative of the Kalashnikov rifle’s evolution. This evolution was driven less by a desire for radical redesign and more by the dogged pursuit of a manufacturing concept that was ahead of its time. The AKM, introduced in 1959, was not so much a new rifle as it was the successful fulfillment of Mikhail Kalashnikov’s original, unrealized vision: a lightweight, inexpensive, and utterly reliable assault rifle built for unprecedented mass production. The trunnions were the key engineering solution that finally made this vision a reality.

1.1 The Original Vision: The Stamped Type 1 AK (1947-1949)

From its inception, the Kalashnikov rifle was designed to be simple, cheap, and producible on a massive scale using the most advanced methods available to the post-war Soviet Union [1]. The earliest production models, now known to collectors as the “Type 1,” featured a receiver fabricated from a stamped sheet of steel. This receiver body was then joined to a machined front barrel trunnion and a rear buttstock insert [1, 2]. This approach, in theory, offered immense advantages in speed and material efficiency over traditional machining.

However, the design encountered a critical and ultimately fatal obstacle: the state of Soviet welding technology in the late 1940s [1]. The process of attaching the critical internal guide rails and the ejector to the thin, 1.3mm stamped receiver shell proved exceptionally difficult [1, 3]. The available welding techniques of the era could not consistently produce strong, reliable joints without warping the receiver or creating metallurgical weaknesses. This resulted in unacceptably high rejection rates on the production lines, creating a severe bottleneck that threatened the entire program [1, 4]. This was not a flaw in the rifle’s mechanical design, but a failure of the manufacturing technology to keep pace with the design’s ambition. Key industrial welding processes, such as CO2 shielded arc welding and electroslag welding, were only just being invented or put into production in the Soviet Union during the 1950s, a decade after the Type 1’s initial run [5, 6, 7].

1.2 The Pragmatic Retreat: The Milled Receiver AK-47 (Type 2 & Type 3, 1951-1959)

Faced with the inability to mass-produce the stamped receiver, Soviet planners made a pragmatic but costly decision: they substituted a heavy, machined receiver for the stamped body [1, 4, 8]. This was a technological retreat, but a necessary one to get a functional rifle into the hands of the Red Army. This pivot allowed the Soviet arms industry to leverage its vast experience and existing tooling from the production of older weapons like the Mosin-Nagant bolt-action rifle, which were also built around machined receivers [8, 9, 10].

These milled-receiver rifles, known as the Type 2 (1951-1957) and the improved Type 3 (1955-1959), were fundamentally different in their construction. Instead of separate components joined together, the receiver was carved from a single, solid block of forged steel [2, 4, 11]. In this design, the features of the front and rear trunnions—the barrel socket, the bolt locking lugs, the stock attachment points—were not separate parts but were integral to the receiver itself, machined directly into the steel block [2, 11]. This entirely bypassed the problematic welding step. However, the process was incredibly slow, labor-intensive, and generated a tremendous amount of wasted steel, making the rifles significantly heavier and more expensive to produce [11, 12]. The Type 3 was an iterative refinement of the Type 2, featuring different lightening cuts and furniture mounting to reduce weight slightly, but it still adhered to the same costly manufacturing philosophy [1, 2].

1.3 The Vision Realized: The AKM (1959)

By the late 1950s, a decade of focused industrial development had equipped Soviet factories with the technology needed to finally execute the original stamped-receiver concept. The result was the Avtomat Kalashnikova Modernizirovanniy (AKM), or “Modernized Kalashnikov Automatic Rifle,” which entered production in 1959 [1, 13].

Designated the “Type 4” receiver, the AKM successfully returned to a lightweight body stamped from a 1.0mm sheet of steel [14, 15]. The crucial innovation that made this possible was the abandonment of structural welding in favor of a new assembly method centered on separate front and rear trunnions. These robust, machined blocks were inserted into the stamped receiver shell and permanently fixed in place with a series of high-strength rivets [14]. This system provided the necessary strength for the barrel and stock mounting points while allowing the rest of the receiver to remain light and thin. The trunnion-and-rivet system was the engineering breakthrough that solved the manufacturing puzzle of the Type 1. This new approach was so successful that it resulted in a rifle approximately 1 kg (2.2 lbs) lighter than its milled predecessor, a significant reduction that improved soldier mobility and handling [1, 14, 15]. The milled AK-47, while iconic, was ultimately an expensive and heavy detour from the intended path; the AKM, with its trunnion-based construction, was the rifle the Type 1 was always meant to be.

Table 1: Evolution of the Kalashnikov Receiver (1947-1959)

Model/TypeYears of ProductionReceiver MaterialManufacturing ProcessKey Identifying FeatureTrunnion DesignApprox. Weight
Type 1 AK1948–19491.3mm Stamped SteelStamping, Welding, RivetingStamped receiver with milled trunnion insertSeparate front trunnion, threaded barrel [1, 3]~4.65 kg (10.26 lb) [3]
Type 2 AK-471951–1957Forged SteelForging, MachiningMilled receiver with “boot” stock socket [1, 2]Integral to receiver, screwed-in barrel [2]~4.2 kg (9.3 lb)
Type 3 AK-471955–1959Forged SteelForging, MachiningMilled receiver, direct stock mount [2, 8]Integral to receiver, screwed-in barrel [2]3.47 kg (7.7 lb) [1]
Type 4 AKM1959–Present1.0mm Stamped SteelStamping, Riveting, Spot WeldingStamped receiver with small dimple [1, 4]Separate front/rear trunnions, pinned barrel [14]3.1 kg (6.8 lb) [1]

This next image is a blueprint of the rear trunnion:

This is a Soviet era drawing of the rear trunnion. The author would like to thank T. Mark Graham, of Arizona Response Systems, for sharing this with me.

Section 2: The AKM Rear Trunnion: Context and Manufacturing Doctrine

2.1. Functional Imperatives of the Rear Trunnion in a Stamped-Receiver Design

To comprehend the specific metallurgical requirements for the rear trunnion of the Avtomat Kalashnikova Modernizirovannyj (AKM), one must first appreciate the fundamental design shift it represents from its predecessor, the AK-47. The early production AK-47 (specifically the Type 2 and Type 3 variants) was characterized by a receiver machined from a solid billet of steel.1 This method, while producing an exceptionally robust and durable frame, was labor-intensive, time-consuming, and resulted in significant material wastage. The milled receiver was, in essence, a single, monolithic structure where the critical features—such as the guide rails for the bolt carrier and the anchoring points for the barrel and stock—were integral to the main body of the firearm.

The defining innovation of the AKM, introduced in 1959, was the transition to a receiver fabricated from a stamped 1.0 mm sheet of steel.2 This change was a triumph of Soviet mass-production philosophy, dramatically reducing manufacturing time, cost, and the overall weight of the rifle by approximately 1 kg.3 However, this new design paradigm created a significant engineering challenge. The thin, stamped sheet metal receiver shell, while reinforced with ribs and folds for rigidity, lacked the inherent strength to contain the violent forces generated during the firing cycle or to securely anchor the primary components of the rifle.2

This is where the front and rear trunnions become the absolute linchpins of the design. They are not merely components; they are the structural keystones upon which the integrity of the entire stamped-receiver system rests. The rear trunnion, the focus of this analysis, serves three critical functions that demand a material of exceptional strength, toughness, and fatigue resistance.

First, it is the rearmost point of impact for the bolt carrier assembly. During the firing cycle, the bolt carrier group travels rearward at high velocity, driven by expanding propellant gases. Its travel is arrested by the front face of the rear trunnion. This repeated, high-energy impact subjects the trunnion to immense compressive stress and shock loading. The material must be hard enough to resist deformation or peening from these impacts over tens of thousands of cycles, yet tough enough to absorb the shock without becoming brittle and fracturing.

Second, the rear trunnion serves as the primary interface and anchor for the buttstock. All forces exerted on the stock—the pressure of the shooter’s shoulder, impacts from using the rifle as a brace or in hand-to-hand combat, and the general stresses of field use—are transferred through the trunnion and into the receiver body. For the fixed-stock AKM, the trunnion features a tang that extends rearward, into which the wooden stock is secured.1 This tang must withstand significant bending and torsional moments without failing.

Third, and perhaps most critically, the rear trunnion distributes these concentrated loads into the comparatively fragile 1.0 mm receiver shell. The trunnion is secured in place by several large rivets that pass through it and the sheet metal.1 The steel of the trunnion must be strong enough to provide a rigid, unyielding foundation for these rivets. If the trunnion material were to deform or the rivet holes were to elongate under stress, the rivets would loosen, leading to a catastrophic failure of the receiver’s structural integrity. The trunnion, therefore, acts as a force-distribution block, taking the pinpoint stress of the bolt carrier’s impact and the leverage of the buttstock and spreading that load across a wider area of the receiver sheet metal via the rivet pattern.

Given these functional demands, the selection of steel for the AKM rear trunnion was not a trivial matter. It required a material that could be hardened to resist impact and wear, possess sufficient ductility and toughness to prevent fracture under shock loading, and maintain its dimensional stability over a long service life in the harshest imaginable conditions. The success of the lighter, cheaper, and more mobile AKM platform was directly dependent on the metallurgical quality of this single, critical component.

2.2. Soviet Production Philosophy: The Primacy of Forging (Поковка/Штамповка)

The material selection for the AKM rear trunnion cannot be separated from the Soviet Union’s overarching military-industrial doctrine, which prioritized extreme durability, reliability under adverse conditions, and suitability for massive-scale production.5 This philosophy dictated not only the

type of steel used but, just as importantly, the method by which it was formed. For a critical, high-stress component like a trunnion, the manufacturing process of choice was unequivocally die-forging, known in Russian as поковка (pokovka) or штамповка (shtampovka).

Direct inquiries with contacts at the original Soviet-era manufacturing plants, specifically the Kalashnikov Izhmash plant and the Molot factory, have confirmed that their trunnions were produced by die-forging a steel billet into a near-net shape, which was then machined to its final, precise dimensions.6 This information is further corroborated by a Russian technical manual on AK production printed in 2001, which explicitly specifies “forging” for the trunnion.6

The decision to forge these components was a deliberate engineering choice rooted in the principles of metallurgy. Forging is a process where metal is heated and shaped by compressive forces, typically using a hammer or a press. Unlike casting, where molten metal is poured into a mold, or simple machining from bar stock, forging fundamentally alters the internal grain structure of the steel. The process forces the steel’s crystalline grains to align with the flow of the metal as it fills the die cavity, conforming to the shape of the part. This continuous, aligned grain structure results in a component with dramatically superior mechanical properties compared to other manufacturing methods.

Specifically, a forged trunnion exhibits:

  • Increased Strength and Toughness: The aligned grain flow eliminates the random, potentially weak grain boundaries found in castings and provides strength in the directions where it is most needed. This makes the part highly resistant to both impact and fatigue.
  • Elimination of Porosity: The immense pressure of the forging process closes any internal voids or gas pockets that can occur in cast parts, which act as stress concentrators and potential points of failure.
  • Structural Integrity: Compared to a part machined from bar stock, which has a unidirectional grain flow, a forged part’s grain structure follows its contours. This is particularly important for a component like a trunnion with its complex geometry of holes, bosses, and tangs, ensuring strength is maintained throughout the part.

This doctrinal adherence to forging was not unique to the Soviet Union. High-quality AK-pattern rifles produced by other Warsaw Pact nations under Soviet license followed the same principle. For example, modern Polish WBP trunnions, noted for their high quality, are advertised as being “100% machined from forged steel like the originals”.7 Similarly, military surplus Romanian trunnions are described as being made from “hammer forged carbon steel”.8 This consistency across different national arsenals demonstrates that the use of forged steel for critical components was a core tenet of the original Soviet technical data package supplied to its allies.

Therefore, the fact that the AKM rear trunnion was forged is not a minor manufacturing detail. It is a direct manifestation of a military doctrine that demanded unparalleled ruggedness. The choice of forging ensured that this keystone component could withstand the rigors of combat and abuse far better than a cheaper, cast alternative or a potentially weaker machined part. Any analysis of the specific steel alloy used must be viewed through this lens: the Soviets required a steel that was not only strong but also eminently suitable for the forging process on an industrial scale.

Section 3: Identifying the Soviet Steel Specification (GOST)

3.1. Navigating the GOST Standards: A Process of Deductive Analysis

Pinpointing the exact steel used for the Soviet AKM rear trunnion requires a forensic metallurgical investigation, as no single available document, blueprint, or manual explicitly states, “The AKM rear trunnion is made from steel grade X.” The original technical specifications are closely held state secrets or have been lost to time. Therefore, the identification process must be one of deductive reasoning, systematically analyzing available data from Russian GOST (Государственный стандарт, or State Standard) documents, technical websites, and historical sources to eliminate incorrect candidates and build an evidence-based case for the most probable alloy.

The methodology employed in this report follows three logical steps:

  1. Identify and Eliminate False Leads: The first step is to address and authoritatively debunk common misconceptions or “red herrings” that arise from superficial keyword searches in Russian technical databases. This prevents the analysis from proceeding down an incorrect path.
  2. Determine the Correct Class of Steel: Based on the known functional requirements and manufacturing methods (forging, heat treatment, high-stress application), the next step is to identify the appropriate category of steel within the GOST system. This narrows the field from thousands of potential alloys to a manageable family of materials.
  3. Isolate the Specific Grade: Within the correct class of steel, the final step is to examine the properties and designated applications of individual grades to find the one whose characteristics and intended uses align perfectly with those of a high-strength, forged, critical firearm component like a trunnion.

This process moves from the general to the specific, using the known physical and doctrinal constraints of the AKM’s design to filter the vast landscape of Soviet-era metallurgy down to a single, highly probable specification.

3.2. A Critical Clarification: The “АКМ” Aluminum Alloy Red Herring

A significant potential pitfall in the investigation of the AKM’s materials is the existence of a Soviet-era alloy designated “АКМ” under GOST 1131-76. A direct search for terms like “состав стали АКМ” (composition of steel AKM) often leads directly to technical data sheets for this material, creating the false impression that the rifle and the alloy share a name and are therefore related.9 This is a critical point of confusion that must be clarified and dismissed.

The material designated АКМ under GOST 1131-76 is not a steel alloy. It is a деформируемый алюминиевый сплав (deformable aluminum alloy).12 The full title of the standard itself confirms this: “Сплавы алюминиевые деформируемые в чушках. Технические условия,” which translates to “Strained aluminium alloys in pigs. Technical requirements”.14 The standard’s scope is for aluminum alloys intended for manufacturing ingots or for use in alloying other aluminum products.12

The chemical composition of this АКМ alloy, consisting primarily of aluminum with alloying elements such as silicon, copper, and magnesium, renders it completely unsuitable for a firearm trunnion.9 Aluminum alloys, while lightweight and corrosion-resistant, lack the hardness, shear strength, and high-temperature stability required to withstand the impact of a steel bolt carrier and contain the pressures of the 7.62x39mm cartridge. While aluminum has been used in firearm construction for less-stressed components—such as some early Soviet “waffle” pattern magazines or modern aftermarket stock adapters—its use for a primary, load-bearing component like a trunnion in a military rifle of this era is a mechanical impossibility.16

The shared “АКМ” designation is purely coincidental. The acronym for the rifle stands for Avtomat Kalashnikova Modernizirovannyj, while the designation for the alloy likely derives from its constituent elements or an internal industrial code. Recognizing this distinction is a crucial exercise in expert vetting. A non-expert relying solely on keyword matching would likely fall into this trap, leading to a fundamentally incorrect conclusion. By examining the GOST standard itself and applying basic engineering principles, this aluminum alloy can be confidently dismissed as a red herring, allowing the investigation to focus correctly on ferrous alloys.

3.3. The Prime Candidate: Сталь 40Х (Steel 40Kh) per GOST 4543

With the aluminum alloy red herring dismissed and the requirement for a forged, hardenable steel established, the investigation can focus on the appropriate GOST standards for ferrous alloys. The most relevant standard is GOST 4543, which covers “Стали легированные конструкционные” (Alloyed Structural Steels).19 This class of materials is designed specifically for manufacturing high-strength, load-bearing parts for machinery, vehicles, and, critically, weaponry. Within this standard, one particular grade emerges as the prime candidate for the AKM rear trunnion:

Сталь 40Х (Steel 40Kh).

The evidence supporting 40Х as the correct specification is multi-faceted and compelling:

Designated Application: The most direct piece of evidence comes from a source detailing the applications of various Soviet steels. It explicitly lists “Производство оружия” (Production of weapons) as a primary use for 40Х steel. The source further specifies its suitability for “стволов, клинков и других критических компонентов оружия” (barrels, blades, and other critical weapon components) precisely because of its high strength and hardness after heat treatment.21 This provides a direct and authoritative link between this specific steel grade and the manufacturing of critical firearm parts in the Soviet industrial ecosystem. Its other listed applications—such as axles, high-strength bolts, gears, and shafts—are all components that, like a trunnion, are subjected to high torsional, compressive, and impact stresses, further reinforcing its suitability.22

Material Class and Properties: Steel 40Х is classified as an “улучшаемые стали,” a term that translates to “improvable steel” but is better understood as a quench-and-temper or hardenable steel.19 This means its mechanical properties can be significantly enhanced through heat treatment, a process known to be a key step in trunnion manufacturing. It possesses an excellent balance of strength and plasticity, meaning it can be made very hard to resist wear and impact while retaining enough ductility to prevent it from being brittle.19 Furthermore, it is described as “трудносвариваемая” (difficult to weld), which is entirely consistent with a component designed to be forged and riveted into place, not welded.24

Manufacturing Compatibility: As a structural alloy steel, 40Х is well-suited for pressure-based forming methods, including the die-forging process established as the Soviet standard for trunnions.6 Its chemical composition allows for consistent results in large-scale forging operations, a key requirement for the massive production numbers of the AKM.

The designation “40Х” itself provides insight into its basic composition. In the Soviet/Russian nomenclature, the “40” indicates a nominal carbon content of 0.40%, and the “Х” (the Cyrillic letter Kha, corresponding to “Kh” or “H” in Latin script) signifies that the primary alloying element is Chromium (Хром). This simple, robust chromium steel formulation aligns perfectly with the Soviet preference for effective, non-exotic, and cost-efficient materials.

The specific chemical and mechanical properties, detailed in the tables below, confirm its status as the ideal candidate material.

Table 2: Chemical Composition of Soviet Сталь 40Х (GOST 4543-71)

This table provides the specified elemental composition for Steel 40Х according to the relevant Soviet-era state standard. This chemical fingerprint is the basis for all further comparative analysis.

ElementSymbolMass Fraction (%)Source(s)
CarbonC0.36 – 0.4419
ChromiumCr0.80 – 1.1019
ManganeseMn0.50 – 0.8019
SiliconSi0.17 – 0.3719
NickelNi≤0.3019
CopperCu≤0.3019
SulfurS≤0.03519
PhosphorusP≤0.03519

Table 3: Key Mechanical and Physical Properties of Soviet Сталь 40Х

This table outlines the performance characteristics of Steel 40Х, demonstrating its suitability for the high-stress environment of a firearm’s action. Properties are state-dependent (e.g., annealed vs. hardened).

PropertyValueCondition / NotesSource(s)
Tensile Strength980 MPa (minimum)For a 25mm bar, quenched and tempered.24
Yield Strength785 MPa (minimum)For a 25mm bar, quenched and tempered.24
Hardness, Brinell≤217 HBAnnealed (softened for machining).24
Density≈7820−7850 kg/m³19
Critical Point (Ac1)≈743 °CTemperature at which austenite begins to form during heating.24
Critical Point (Ac3)≈782−815 °CTemperature at which transformation to austenite is complete.24
Spheroidize Annealing820 – 840 °CHeat treatment to prepare the steel for machining.19
Quenching Temperature840 – 860 °CHardening temperature, followed by oil quench.19

The sum of this evidence—the direct link to weapons production, the perfect match in material class and properties, and the compatibility with Soviet manufacturing doctrine—builds an overwhelmingly strong case. The analysis concludes with a high degree of confidence that the steel specified for the original Soviet AKM rear trunnion was Сталь 40Х (Steel 40Kh), manufactured in accordance with GOST 4543.

Section 4: Comparative Analysis and Modern Equivalents

4.1. A Survey of Modern Reproduction and Aftermarket Materials

Understanding the original Soviet specification is only half of the equation for a modern historian, gunsmith, or builder. It is equally important to understand how this historical standard compares to the materials used in the production of contemporary AK-pattern rifles and standalone components, particularly those available in the Western, and specifically the U.S., market. A survey of these modern materials reveals a range of different alloys being used, driven by factors such as domestic availability, cost, and established manufacturing practices.

One of the most frequently cited materials, especially in the context of home-building and receiver flats, is 4130 steel. This is a chromium-molybdenum (“chromoly”) alloy known for its good strength-to-weight ratio and weldability. Several U.S. vendors offer receiver blanks and flats made from 4130 steel, typically in an annealed (softened) state that requires the builder to perform the final heat treatment after the receiver is bent and assembled.28 Some aftermarket trunnions are also advertised as being made from 4130.30

A more common and generally higher-grade material used for modern, commercially produced trunnions is 4140 steel. This is also a chromoly steel but with a higher carbon content than 4130, allowing it to achieve greater hardness and strength after heat treatment. Numerous U.S. manufacturers, such as Occam Defense and Century Arms (for their BFT47 model), explicitly state that their trunnions are milled from solid blocks of 4140 steel.31 This alloy is a popular choice for high-strength machinery parts and is widely available in the U.S. industrial supply chain.

For even more demanding applications, 4150 steel is sometimes used. This alloy has a still higher carbon content and is often specified for barrels due to its excellent wear resistance and strength. At least one U.S. vendor offers a front trunnion machined from a 4150 steel forging, positioning it as a premium component.33

Another high-quality alloy seen in the U.S. market is 4340AQ (Aircraft Quality) steel. This is a nickel-chromium-molybdenum alloy known for its exceptional toughness and fatigue resistance. Prominent component manufacturers like Toolcraft and Palmetto State Armory use forged 4340AQ steel for their front trunnions, indicating its status as a top-tier material for this application.34

It is also noteworthy that many of the highest-quality European-made components, such as those from WBP in Poland, often emphasize the manufacturing process over the specific alloy designation. They are described as being “machined from forged steel” or “made to original Military specifications,” with the understanding that the combination of quality forging and proper heat treatment is what guarantees performance, echoing the original Soviet doctrine.7 This focus on process highlights that the specific alloy name is only one part of the quality equation.

This survey demonstrates that while a variety of high-quality alloy steels are used in modern AK production, there is no single standard. The most common choices in the U.S. market appear to be 4140 and 4130, with premium options like 4150 and 4340 also available. The next logical step is to determine which, if any, of these common modern steels is the true equivalent to the original Soviet 40Х.

4.2. Establishing the True Equivalent: 40Х vs. AISI/SAE Grades

The prevalence of 4130 and 4140 steels in the American AK building community has led to a widespread, albeit often implicit, assumption that one of these alloys is the correct modern substitute for the original Soviet steel. However, a direct, element-for-element comparison of the material chemistries reveals a different and more precise conclusion. While 4140 is a functionally excellent substitute, the closest chemical equivalent to Soviet Сталь 40Х is, in fact, AISI 5140 steel.

This conclusion becomes clear when the official specifications are placed side-by-side. The defining characteristic of Soviet 40Х is that it is a simple chromium-alloy steel. Its primary alloying element, beyond carbon, is chromium, which is added to increase hardness, strength, and wear resistance.19

Let us examine the American counterparts:

  • AISI 41xx series (e.g., 4130, 4140): These are chromium-molybdenum steels. The “41” designation in the AISI/SAE system indicates the presence of both chromium and molybdenum. Molybdenum is a powerful alloying agent that significantly increases a steel’s hardenability (the depth to which it can be hardened), high-temperature strength, and toughness. While this makes 4140 an outstanding material for a trunnion, the presence of molybdenum makes it chemically distinct from the simpler Soviet 40Х alloy.
  • AISI 51xx series (e.g., 5140): These are chromium steels. The “51” designation indicates that chromium is the principal alloying element. AISI 5140 steel was specifically developed to provide deep hardening and high strength through a simple chromium addition, without the need for other strategic elements like molybdenum or nickel.

The table below provides a direct comparison of the chemical compositions, making the equivalence undeniable.

Table 2: Comparative Analysis of Chemical Compositions: Soviet 40Х vs. Common AISI Grades

This table juxtaposes the elemental makeup of the identified Soviet steel with its potential American equivalents. The data clearly illustrates the near-identical formulation of 40Х and 5140, and the distinct addition of molybdenum in the 41xx series steels.

ElementSoviet Сталь 40Х (GOST 4543-71)AISI 5140 (The True Equivalent)AISI 4140 (The Common Substitute)AISI 4130 (Another Common Substitute)
Carbon (C)0.36 – 0.44%0.38 – 0.43%0.38 – 0.43%0.28 – 0.33%
Chromium (Cr)0.80 – 1.10%0.70 – 0.90%0.80 – 1.10%0.80 – 1.10%
Manganese (Mn)0.50 – 0.80%0.70 – 0.90%0.75 – 1.00%0.40 – 0.60%
Silicon (Si)0.17 – 0.37%0.15 – 0.35%0.15 – 0.35%0.15 – 0.35%
Molybdenum (Mo)Not specifiedNot specified0.15 – 0.25%0.15 – 0.25%
Phosphorus (P)≤0.035%≤0.035%≤0.035%≤0.035%
Sulfur (S)≤0.035%≤0.040%≤0.040%≤0.040%
19

As the table demonstrates, the composition of 40Х and 5140 are nearly identical across all major elements. Both are medium-carbon (around 0.40% C) steels alloyed with a similar percentage of chromium (around 0.8-1.0% Cr) and manganese. In stark contrast, both 4140 and 4130 contain a significant and deliberate addition of molybdenum, placing them in a different metallurgical family.

The reason for the prevalence of 4140 in the U.S. market is not one of historical fidelity but of industrial practicality. AISI 4140 is one of the most common and widely available through-hardening alloy steels in North America. It is a known quantity for machine shops and manufacturers, with well-understood heat treatment protocols. AISI 5140, while chemically simpler, is less common in the general supply chain. Therefore, manufacturers choose 4140 because it is a cost-effective, readily available material that meets or exceeds all the functional requirements of an AKM trunnion.

This distinction is crucial. For a builder or historian seeking the highest degree of authenticity in a reproduction, AISI 5140 is the technically correct choice as it most faithfully replicates the chemistry of the original Soviet steel. For a practical, functional build, a high-quality trunnion made from forged 4140 is an excellent, robust, and entirely appropriate option. The key is to understand that the common use of 4140 is a modern adaptation based on logistics, not a direct continuation of the original Soviet specification.

Section 5: Conclusion and Recommendations

5.1. Definitive Specification

The comprehensive analysis of Soviet-era state standards (GOST), manufacturing doctrines, and comparative metallurgy leads to a definitive conclusion. The investigation successfully navigated and dismissed a significant red herring related to a similarly named but materially inappropriate aluminum alloy (АКМ per GOST 1131-76). By focusing on the correct class of alloyed structural steels and cross-referencing their designated applications and properties with the known functional demands of the component, this report identifies the material used for the original, Soviet-produced AKM fixed-stock rear trunnion with a high degree of confidence.

The specified material was Сталь 40Х (Steel 40Kh), manufactured in accordance with GOST 4543. This is a medium-carbon, chromium-alloyed structural steel. Furthermore, the component was not machined from simple bar stock but was die-forged to create a superior grain structure, then machined to final dimensions and heat-treated to achieve the required hardness and toughness. This combination of a specific, robust alloy and a strength-enhancing manufacturing process was fundamental to the success and legendary durability of the AKM platform. All available credible evidence points to this specification, and no substantive evidence supports any other.

5.2. Guidance for Historians, Gunsmiths, and Collectors

Based on these findings, the following guidance is offered to individuals engaged in the study, construction, or restoration of AKM-pattern rifles. The choice of material should be dictated by the ultimate goal of the project, whether it be absolute historical accuracy or modern functional performance.

For Historical Accuracy:

For projects where the primary objective is to create a clone, restoration, or museum-quality reproduction that is as faithful as possible to the original Soviet design, the material of choice for the rear trunnion should be forged AISI 5140 steel. As demonstrated by the comparative chemical analysis (Table 3), AISI 5140 is the closest and most direct modern equivalent to the Soviet Сталь 40Х. It replicates the simple, effective chromium-alloy chemistry of the original material without the addition of other alloying elements like molybdenum. Sourcing a trunnion specifically made from forged 5140 and ensuring it is properly heat-treated will result in a component that is metallurgically almost identical to one produced in the Izhmash or Tula arsenals during the Cold War.

For Practical Application and Modern Builds:

For a functional rifle intended for regular use, where absolute historical accuracy is secondary to performance and availability, a high-quality trunnion made from forged and properly heat-treated AISI 4140 or 4340AQ steel is an excellent and entirely suitable choice. These chromium-molybdenum (4140) and nickel-chromium-molybdenum (4340) alloys are staples of the modern U.S. firearms industry for good reason.32 They offer outstanding strength, toughness, and hardenability that meet, and in some cases may exceed, the performance characteristics of the original 40Х steel. The prevalence of these alloys is a function of modern supply chain logistics and cost-effectiveness in the North American market. A builder can be confident that a trunnion from a reputable manufacturer using these materials will provide a safe, durable, and long-lasting foundation for their rifle.

The Importance of Manufacturing Method:

Finally, it must be reiterated that regardless of the specific alloy chosen, the manufacturing method remains a critical factor in the component’s quality. A forged trunnion will always be structurally superior to a cast component for this high-stress application. The forging process, a cornerstone of the original Soviet design philosophy, imparts a level of strength and fatigue resistance that cannot be replicated by casting.6 Therefore, when selecting a rear trunnion, priority should be given to those that are explicitly described as being machined from a forging, as this adheres most closely to the design intent and proven reliability of the Kalashnikov system.

Works cited

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  6. Kalashnikov and Molot made AK trunnions – AK Operators Union …, accessed July 14, 2025, https://www.akoperatorsunionlocal4774.com/2017/03/kalashnikov-made-ak-trunnions/
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  8. Surplus Romanian Oversized Front Trunnion – Rifle Dynamics, accessed July 14, 2025, https://rifledynamics.com/surplus-romanian-oversized-front-trunnion/
  9. Сталь АКМ: характеристики, расшифровка, химический состав, accessed July 14, 2025, https://metal.place/ru/wiki/akm/337149/
  10. Сплав алюминиевый АКМ – Aloro, accessed July 14, 2025, https://aloro.org/grades/su/gr-akm
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  12. АКМ – Алюминиевый деформируемый сплав Марочник стали и …, accessed July 14, 2025, http://www.splav-kharkov.com/mat_start.php?name_id=1613
  13. AKM / АКМ Aluminium wrought alloys, accessed July 14, 2025, http://www.splav-kharkov.com/en/e_mat_start.php?name_id=1613
  14. ГОСТ 1131-76 Сплавы алюминиевые деформируемые в чушках. Технические условия (с Изменениями N 1, 2) – docs.cntd.ru, accessed July 14, 2025, https://docs.cntd.ru/document/1200009669
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  17. SAMSON MANUFACTURING CORP REAR TRUNNION FOLDING STOCK ADAPTER FOR AK-47 – Brownells, accessed July 14, 2025, https://www.brownells.com/gun-parts/rifle-parts/rifle-stocks-parts/rear-trunnion-folding-stock-adapter-for-ak-47/
  18. AK-47 1913 Rear Trunnion Folding Stock Adapter – Samson Manufacturing, accessed July 14, 2025, https://www.samson-mfg.com/ak-47-1913-rear-trunnion.html
  19. Сталь 40Х ГОСТ 4543-2018 характеристики полный обзор, accessed July 14, 2025, https://xn--50-6kct5aad3c.xn--p1ai/stal-40x/
  20. Сталь 40Х: расшифровка, характеристики и механические, accessed July 14, 2025, https://m-investspb.ru/poleznaya-informatsiya/stal-40kh
  21. Купить сталь 40Х калиброванную – Металлопрокат Ярославцев, accessed July 14, 2025, https://yametalloprokat.ru/steel-40h
  22. Сталь марки 40Х в России – характеристики, аналоги, свойства, accessed July 14, 2025, https://metatorg.ru/marki-stali-i-splavy/stal_konstruktcionnaya/stal_konstruktsionnaya_legirovannaya/stal_konstruktsionnaya_legirovannaya_40kh/
  23. расшифровка и характеристики | гост и применение марки стали 40Х – ТД «Ареал, accessed July 14, 2025, https://areal-metal.ru/spravka/marka-stali-40h
  24. 40Х – Сталь конструкционная легированная Марочник стали и сплавов, accessed July 14, 2025, http://www.splav-kharkov.com/mat_start.php?name_id=32
  25. Сталь марки 40Х – Центральный металлический портал, accessed July 14, 2025, https://metallicheckiy-portal.ru/marki_metallov/stk/40X
  26. Сталь 40х: характеристики, применение, таблица с маркировкой и расшифровкой, accessed July 14, 2025, https://www.atissteel.ru/stal-40h-harakteristiki
  27. Прокат калиброванный ст. 40Х ГОСТ 4543-71 характеристики, accessed July 14, 2025, https://metizorel.ru/calibr4543.html
  28. AK47 7.62 Flat With Trunnion Holes – AK-Builder.com, accessed July 14, 2025, https://ak-builder.com/index1.php?dispatch=products.view&product_id=29823
  29. AK-Builder Non FFL Prebent US AKM 7.62×39 Receiver Blank With Trunnion Holes, accessed July 14, 2025, https://ak-builder.com/index1.php?dispatch=products.view&product_id=31296
  30. AK47 Fixed Stock Rear Trunnion – Carolina Shooters Supply, accessed July 14, 2025, https://www.carolinashooterssupply.com/AK47-Fixed-Stock-Rear-Trunnion-p/css-ak47-rear-trunnion.htm
  31. 1913 Rear Trunnion – Occam Defense Solutions, accessed July 14, 2025, https://occamdefense.com/1913-rear-trunnion/
  32. BFT47 – Century Arms, accessed July 14, 2025, https://www.centuryarms.com/bft47-ri4317-n.html
  33. AK47 AKM Front Trunnion – Carolina Shooters Supply, accessed July 14, 2025, https://www.carolinashooterssupply.com/AK47-AKM-Front-Trunnion-p/css-ak47-front-trunnion.htm
  34. Trunnions | Builders Parts | Parts & Accessories | AK-47 – Palmetto State Armory, accessed July 14, 2025, https://palmettostatearmory.com/ak-47/ak-parts/ak-builders-parts/ak-trunnions.html
  35. Grade 5140 Steel Coil – SAE & AISI 5140 Steel | Siegal Steel Company, accessed July 14, 2025, https://www.siegalsteel.com/steel-grades/special-order-products/alloys/grade-5140
  36. AISI 5140 | 41Cr4 | DIN1.7035 steel round bars-Fuhong steel, accessed July 14, 2025, https://www.fuhongforge.com/aisi-5140-alloy-steel/

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An Analysis of the Soviet AKM Rifle’s Front Trunnions

Introduction

The 1959 introduction of the Avtomat Kalashnikova Modernizirovanniy (AKM) marked a pivotal moment in the history of Soviet small arms manufacturing and global military doctrine. This modernized rifle represented the culmination of a decade-long effort to refine the original AK-47 design, moving away from the costly and time-consuming milled receivers that characterized the Type 2 and Type 3 variants.1 The AKM’s design was revolutionary in its embrace of a mass-producible 1.0 mm stamped sheet steel receiver, a manufacturing approach that had proven problematic in the earliest Type 1 AK-47s but was now perfected.4 This fundamental shift in construction philosophy, from a solid block of steel to a lightweight folded sheet, necessitated the creation of a new, discrete component to bear the immense stresses of firing: the front trunnion.

Known in Russian technical literature as the передний вкладыш (peredniy vkladysh), or “front insert,” the trunnion is the functional heart of the AKM. While the stamped receiver provides the chassis, the trunnion performs the critical tasks previously handled by the forward section of the heavy milled receiver block. It is the structural hub that rigidly secures the barrel, provides the hardened locking abutments for the rotating bolt, contains the immense chamber pressures generated by the 7.62x39mm cartridge (The CIP maximum chamber pressure for the 7.62x39mm cartridge is 355 MPa, which is equivalent to 51,488 psi ), and transmits the violent recoil forces from the bolt carrier group to the receiver shell.6 The mechanical integrity, material composition, and manufacturing quality of this single component are therefore paramount to the safety, accuracy, and operational longevity of the entire weapon system. Its design and fabrication were not afterthoughts but central to the engineering solution that made the lightweight, ubiquitous AKM possible.

The enduring reliability of the AKM platform under the most adverse conditions is a direct testament to the material science and manufacturing doctrine behind its key components. This report seeks to provide a definitive, evidence-based analysis of the specific type of steel used for the front trunnion of the Soviet-era AKM, also commonly referred to by collectors as the AK-47 Type 4.1 By synthesizing data from Russian-language technical and historical sources, analyzing Soviet-era state material standards (GOST), and drawing comparisons to modern engineering practices, this investigation will forensically identify the specific steel grade, manufacturing process, and heat treatment protocols employed by the Soviet military-industrial complex to create one of the most robust and critical components in modern firearms history.

Section 1: The Engineering of the AKM Trunnion: Function and Fabrication

The journey to the AKM’s stamped receiver was neither simple nor direct. Initial attempts at producing a stamped receiver for the Type 1 AK-47 were plagued by manufacturing difficulties, particularly in welding the critical guide rails, leading to high rejection rates.5 The immense pressure to field a new service rifle forced a pragmatic but costly deviation. Soviet industry reverted to a more traditional and resource-intensive method: milling the entire receiver from a solid block of steel. This resulted in the heavy, durable, but slow-to-produce Type 2 (milled from a forging) and Type 3 (milled from bar stock) AK-47s.1 While effective, these rifles were antithetical to the Soviet doctrine of rapid, large-scale production for a mass-conscript army.

The introduction of the AKM in 1959 signaled that these production hurdles had been overcome.1 The design genius of the AKM was not merely in stamping a piece of steel into a U-shape; it was in the strategic isolation of stresses. The engineers recognized that 90% of the receiver was simply a housing, while all of the critical forces were concentrated at the front, where the barrel joined and the bolt locked. The solution was to concentrate the complex, high-strength requirements into a relatively small, precision-made front trunnion that could then be securely riveted into the simple, inexpensive, and rapidly produced stamped steel shell.3 This modular approach was a masterstroke of production efficiency. It allowed the receiver shell to be made quickly on massive presses, while the more complex trunnion could be manufactured on a separate, specialized line. This component was the enabling technology that made the lightweight, reliable, and globally prolific AKM a reality.

This is a Soviet era drawing of the front trunnion. The author would like to thank T. Mark Graham, of Arizona Response Systems, for sharing this with me.

Subsection 1.1: Anatomy of a Critical Component: Analyzing the Forces on the Front Trunnion

The front trunnion is a marvel of compact, multi-functional engineering, subjected to a brutal cycle of forces with every shot fired. A detailed mechanical analysis reveals its four primary roles:

  1. Barrel Mounting: The trunnion features a precisely machined journal into which the barrel is pressed and secured with a transverse pin.3 This interface is responsible for maintaining the rifle’s critical headspace—the distance from the bolt face to the cartridge seat—and ensuring a rigid, consistent alignment of the barrel with the sighting plane. Any failure or deformation here would be catastrophic.
  2. Bolt Lock-up: Inside the trunnion are two robust, precisely machined locking recesses. As the bolt rotates into battery, its two opposing lugs engage these surfaces. This lock-up must contain the full rearward thrust of the cartridge case upon firing. For the 7.62x39mm M43 cartridge, this involves peak chamber pressures that can exceed 51,000 psi. The trunnion lugs must withstand this force without shearing, deforming, or developing stress fractures over tens of thousands of cycles.
  3. Impact Absorption: The AKM operates on a long-stroke gas piston system, known for its powerful and violent action.5 At the rearmost point of its travel, the bolt carrier assembly slams into the front face of the trunnion to initiate the camming action that unlocks the bolt. The trunnion must absorb this high-energy, repetitive impact without cracking or peening.
  4. Recoil Transmission: As the central structural element, the trunnion serves as the bridge between the barrel/bolt group and the receiver. It transfers the entire recoil impulse from the point of firing into the receiver shell and, ultimately, to the shooter’s shoulder. Its riveted connection to the receiver must be strong enough to handle these shear and tensile loads without loosening over time.
Russian front trunnion. Image provided by Vladimir Onokoy to the author.

Subsection 1.2: The Soviet Manufacturing Doctrine: From “Стальной Поковки” (Steel Forging) to Final Form

The method of manufacturing the trunnion was as critical as the material itself. Russian-language military and historical sources are unambiguous on this point: the AKM front trunnion was fabricated from a “стальной поковки” (stal’noy pokovki), which translates directly to “steel forging”.6 This was not a part cast from molten metal or machined directly from a simple bar of steel. The process began with a block of steel being heated to a plastic state and then hammered into a rough shape using a set of dies, a process known as die forging.10

The metallurgical advantages of this choice are profound and speak to a deep understanding of materials science within the Soviet design bureaus. Forging imparts several key benefits over other methods like casting:

  • Refined Grain Structure: The intense pressure of the forging process breaks down the coarse, random grain structure of the initial steel billet, refining it into a fine, uniform structure.
  • Oriented Grain Flow: Crucially, the forging process forces the metal’s internal grain to flow and align with the contours of the part. This creates continuous grain lines that follow the shape of the locking lugs and barrel journal, drastically increasing the component’s toughness, ductility, and resistance to fatigue and impact. It is analogous to the difference in strength between a piece of wood cut with the grain versus against it.
  • Elimination of Porosity: Forging physically compresses the steel, eliminating the microscopic voids, gas pockets, and inclusions that can be present in castings. These defects act as stress risers and are often the origin points for catastrophic fractures.

The explicit choice of forging over casting—a method used in some modern, lower-quality commercial AK variants which have demonstrated notable failures 11—is a foundational Soviet military principle in action. For a critical, high-load component like a trunnion, where reliability is paramount, the superior toughness and fatigue life of a forging was non-negotiable. After the initial forging process created the basic shape and optimized grain structure, the part was then subjected to precision machining operations to cut the final, critical dimensions of the locking lug surfaces, the barrel journal, and the rivet holes.10 This two-step method combined the raw strength of forging with the high precision of machining, creating a component optimized for its demanding role.

Section 2: Primary Evidence and Interpretation: Decoding Soviet-Era Documentation

Subsection 2.1: Analysis of the Key Descriptor: “Легированная Конструкционная Сталь” (Alloy Structural Steel)

The most significant piece of direct evidence regarding the trunnion’s material comes from the Russian military history publication dogswar.ru. It states that the primary load-bearing insert—the front trunnion—is manufactured from “легированная конструкционная сталь” (legirovannaya konstruktsionnaya stal’).6 A careful deconstruction of this technical term provides the primary vector for our investigation:

  • Сталь (Stal’): “Steel.” The base material is an alloy of iron and carbon.
  • Конструкционная (Konstruktsionnaya): “Structural.” This is a broad but important classification. It designates the steel as being intended for use in construction and machine-building applications where mechanical properties—such as tensile strength, yield strength, toughness, and fatigue resistance—are the primary design considerations. This immediately rules out tool steels (valued for hardness and wear resistance at the expense of toughness) and simple sheet steels.
  • Легированная (Legirovannaya): “Alloyed” or “Alloy.” This is the most critical descriptor. It confirms that the steel is not a simple carbon steel. Elements other than iron and carbon have been deliberately added to the melt in controlled quantities to achieve specific, enhanced properties that cannot be obtained with carbon alone.

This three-word phrase, therefore, narrows the field of potential materials from hundreds of possibilities to a specific class of steels defined under the Soviet standards system: alloyed structural steels. In the context of the Soviet Union’s focus on logistical simplicity and the use of widely available materials for mass production 5, this term does not imply a complex or exotic high-alloy steel (like a modern chrome-moly-vanadium specialty steel). Instead, it points toward a well-defined, economical, and extensively produced family of medium-carbon structural steels that contain key, but common, alloying elements.

Subsection 2.2: Contextual Clues from the Soviet Military-Industrial Complex

To further refine the search, it is instructive to examine the material specifications for other related components produced within the Soviet sphere of influence. This establishes a pattern of material selection and demonstrates the specificity of Soviet engineering.

For instance, analysis of the 5.45x39mm 7N6 cartridge, which replaced the 7.62x39mm, reveals that its mild steel penetrator core was made from Steel 10 (Сталь 10), a plain low-carbon steel.13 This shows that specific, numbered grades of steel were indeed called out in technical packages.

More directly relevant is the material used for Warsaw Pact AK magazines. High-quality Bulgarian steel magazines, produced to Soviet-era specifications, are explicitly documented as being manufactured from heat-treated, high-grade carbon steel compliant with GOST 1050-88.14 This provides a direct and powerful link to a specific Soviet state standard for a high-stress firearm component. The use of different steels for different parts—a soft, low-carbon steel for a bullet core designed to deform, a hardenable carbon steel for a magazine body requiring rigidity, and a tough, forgeable alloy steel for a trunnion—reveals a highly sophisticated and deliberate material selection process. It was not a crude, one-size-fits-all approach but a tailored engineering strategy based on the unique mechanical demands of each part. The evidence strongly suggests that the “alloy structural steel” of the trunnion would also be defined by a specific GOST standard, with GOST 1050-88 being a prime candidate.

Section 3: Identifying the Candidate Material: A Deep Dive into GOST 1050-88

Subsection 3.1: The GOST System: Understanding Soviet State Standards

The entire Soviet industrial base operated under the framework of the ГОСТ (GOST, an acronym for Gosudarstvennyy standart or State Standard). This all-encompassing system of technical standards ensured uniformity, interoperability, and quality control for everything from raw materials to finished products. For an engineer in a Soviet design bureau, specifying a material meant calling out a specific GOST standard and a grade within it. Based on the evidence from related components and the technical description of the trunnion material, GOST 1050-88: “Sized Bars Made Of High-Quality Structural Carbon Steel with A Special Surface Finish” emerges as the most probable governing standard.15 Although its title specifies “carbon” steel, the standard includes grades with significant manganese content, which are technically low-alloy steels and fit the description of “alloy structural steel” in the Soviet context.

Subsection 3.2: A Comparative Analysis of Primary Candidate Grades: Steel 40, 45, and 50

Within GOST 1050-88, several grades present as viable candidates for a forged and heat-treated trunnion. The key selection criteria are a medium carbon content (typically 0.30% to 0.60%), which is essential for achieving high hardness through heat treatment while retaining sufficient toughness, and known suitability for forging. The three most likely candidates are Steel 40, Steel 45, and Steel 50.17

  • Steel 40 (Сталь 40): A medium-carbon steel with a carbon content of 0.37–0.45%.
  • Steel 45 (Сталь 45): A medium-carbon steel with a carbon content of 0.42–0.50%. This grade is historically one of the most common and versatile structural steels in Russian and Eastern Bloc engineering.
  • Steel 50 (Сталь 50): A medium-to-high carbon steel with a carbon content of 0.47–0.55%.

The chemical compositions and baseline mechanical properties (in a normalized, pre-heat-treated state) of these grades are detailed in the tables below, with data drawn directly from the GOST 1050-88 standard.17

Table 1: Chemical Composition of GOST 1050-88 Candidate Steels (%)

Steel GradeCarbon (C)Silicon (Si)Manganese (Mn)Chromium (Cr)Sulfur (S)Phosphorus (P)
Steel 400.37 – 0.450.17 – 0.370.50 – 0.80≤0.25≤0.040≤0.035
Steel 450.42 – 0.500.17 – 0.370.50 – 0.80≤0.25≤0.040≤0.035
Steel 500.47 – 0.550.17 – 0.370.50 – 0.80≤0.25≤0.040≤0.035

Table 2: Baseline Mechanical Properties of GOST 1050-88 Candidate Steels (Normalized State)

Steel GradeYield Strength (σy​), min MPaTensile Strength (σu​), min MPaElongation (δ5​), min %Reduction of Area (ψ), min %
Steel 403355701945
Steel 453556001640
Steel 503756301440

These tables illustrate that while the grades are similar, increasing carbon content provides a modest increase in baseline strength but a notable decrease in ductility (elongation). This trade-off becomes far more pronounced after the decisive process of heat treatment.

Section 4: The Decisive Process: Heat Treatment and Final Performance Characteristics

Subsection 4.1: The Metallurgical Imperative: Balancing Hardness, Toughness, and Wear Resistance

The raw, normalized properties of the steel forging are insufficient for the final application. A trunnion must possess a complex combination of competing properties: the locking lug surfaces must be extremely hard to resist wear and deformation from the repeated impact and friction of the bolt lugs, while the core of the component must remain tough and ductile to absorb the shock of firing and bolt carrier impact without fracturing. A material that is uniformly hardened to an extreme degree will be brittle and prone to catastrophic failure. The method for achieving this critical balance of a hard, wear-resistant case and a tough, shock-resistant core is heat treatment.

Subsection 4.2: Analysis of GOST-Specified Heat Treatment Protocols

The appendices of GOST 1050-88 provide detailed protocols for the heat treatment of these steels to achieve their optimal mechanical properties.17 The process for a component like a trunnion would involve two key stages:

  1. Hardening (Закалка, Zakalka): The machined forging is heated to a specific austenitizing temperature, where its internal crystal structure transforms. For Steel 45, this is in the range of 820–860°C. Once uniformly heated, it is rapidly cooled (quenched) in a medium like water or oil. This rapid cooling traps the carbon in a very hard, brittle, needle-like crystal structure known as martensite.
  2. Tempering (Отпуск, Otpusk): The now-hardened but brittle part is reheated to a much lower temperature (for these steels, typically 550–600°C) and held for a period. This process allows some carbon to precipitate out of the martensite, relieving internal stresses and transforming the microstructure into tempered martensite. This crucial step reduces brittleness and restores a significant amount of toughness, sacrificing some of the peak hardness for a much more durable final product.

The precise control of the hardening and tempering temperatures, soak times, and quench media allows the engineer to dial in the final properties of the component to meet the exact requirements of the design.

Subsection 4.3: Determining the Final Hardness for Optimal Trunnion Performance

The goal of this controlled heat treatment is to achieve a specific final hardness. For components like the AKM trunnion, a target hardness in the range of 40-45 on the Rockwell C scale (HRC) is considered ideal by modern gunsmithing and engineering standards. This range provides excellent surface durability and compressive strength in the locking lugs while ensuring the core remains tough enough to prevent fracture under shock loading. The GOST 1050-88 standard provides specified hardness values for these steels after various treatments, typically in the Brinell scale (HB), which can be converted to HRC.

Table 3: Specified Hardness of Candidate Steels After Heat Treatment

Steel GradeTreatmentHardness (HB), maxApprox. Hardness (HRC)
Steel 40Annealed / High-Temp Tempered187~91 HRB
Steel 45Annealed / High-Temp Tempered197~93 HRB
Steel 50Annealed / High-Temp Tempered207~95 HRB
Steel 40Hard-Worked (Calibrated)241~23 HRC
Steel 45Hard-Worked (Calibrated)241~23 HRC
Steel 50Hard-Worked (Calibrated)255~25 HRC

Note: The GOST standard focuses on hardness after annealing or in a hard-worked state. The final hardness after quenching and tempering to a specific toughness would be a value determined by the firearm’s technical data package. However, the hardenability data within GOST 1050-88 shows that Steel 45 can achieve a hardness of 49-58 HRC immediately after quenching, which is then reduced during tempering to the desired final hardness (e.g., ~40-45 HRC).17

Section 5: A Comparative Framework: Soviet Steels vs. Modern International Equivalents

Subsection 5.1: An Examination of Modern Materials for AK-Pattern Trunnions

To contextualize the Soviet material choice, it is useful to examine the steels used in high-quality modern commercial and military production of AK-pattern rifles. These materials represent the current state-of-the-art and serve as a valuable performance benchmark. Across the industry, from Polish WBP to American manufacturers, the most commonly specified and respected materials for forged AK trunnions are chromium-molybdenum (chromoly) alloy steels.12

The two most prominent grades are:

  • AISI 4140 Steel: A medium-carbon chromoly steel renowned for its excellent balance of toughness, fatigue strength, and wear resistance after heat treatment. It is a go-to material for high-stress applications from firearm components to automotive axles.19
  • AISI 4150 Steel: Similar to 4140 but with a higher carbon content, allowing it to achieve greater hardness. It is often specified for military-grade barrels and other components requiring maximum durability.21

Other alloys like AISI 8620, a nickel-chromium-molybdenum steel, are also used, particularly for applications requiring case hardening (a very hard surface over a softer core).23 These modern choices validate the fundamental engineering requirements for a trunnion: a forgeable, medium-carbon alloy steel that responds exceptionally well to heat treatment.

Subsection 5.2: Drawing Parallels: How Modern Material Choices Validate Historical Soviet Engineering

When the chemical and mechanical properties of the likely Soviet candidates are placed alongside their modern counterparts, a clear picture of parallel technological development emerges. The Soviet engineers, working with the materials available to their massive industrial base, arrived at a solution that was functionally equivalent to the more complex alloys used today. The critical element for performance—the carbon content—is nearly identical between the Soviet and modern steels.

The primary difference lies in the alloying elements. Where modern AISI 4140/4150 steels use chromium and molybdenum, the Soviet GOST 1050-88 steels rely primarily on an increased manganese content. Chromium and molybdenum significantly improve a steel’s hardenability—its ability to harden deeply and uniformly through a thicker cross-section during quenching. For a relatively small component like an AKM trunnion, this enhanced hardenability is beneficial but not strictly necessary. The Soviets could achieve the required surface hardness and core toughness on their simpler manganese-alloyed steel through precise control of their forging and heat-treatment processes. This choice reflects a brilliant optimization of resources: they achieved a near-identical performance outcome using a simpler, more economical, and more widely available alloy, perfectly suited to the scale of their production.

Table 4: Comparative Analysis of Soviet GOST Steel 45 and US AISI 4140/4150 Steels

SpecificationSteel GradeCarbon (C) %Manganese (Mn) %Chromium (Cr) %Molybdenum (Mo) %Typical Hardness (HRC)
GOST 1050-88Steel 450.42 – 0.500.50 – 0.80≤0.2540-45 (est.)
AISI/SAE41400.38 – 0.430.75 – 1.000.80 – 1.100.15 – 0.2540-45
AISI/SAE41500.48 – 0.530.75 – 1.000.80 – 1.100.15 – 0.2542-47

This table serves as a “Rosetta Stone,” translating the Soviet specification into a familiar modern context. It demonstrates that the Soviet choice was not inferior, but rather a different and highly effective path to the same engineering destination.

Conclusion: A Definitive Finding on the Soviet AKM Trunnion Steel

The evidence, drawn from Russian technical descriptions, analysis of Soviet-era state standards, and comparison with modern engineering materials, converges to a clear and definitive conclusion. The manufacturing process for the Soviet AKM front trunnion began with the die forging of a steel billet, a method chosen to impart maximum toughness and fatigue resistance to this critical, high-stress component.

The material itself, described in primary Russian sources as an “alloy structural steel,” is not an exotic or complex alloy. Instead, all evidence points to a high-quality, medium-carbon, manganese-alloyed structural steel, manufactured in accordance with the Soviet state standard GOST 1050-88. This steel was then subjected to a controlled heat treatment process of quenching and tempering to achieve the final required balance of surface hardness and core toughness.

Based on a comparative analysis of the candidate grades within this standard, the specific material used can be identified with a high degree of confidence:

  • Primary Candidate: Steel 45 (Сталь 45) is the most probable material. Its carbon content of 0.42-0.50% provides the ideal combination of properties for this application. It can be heat-treated to a hardness sufficient to resist wear on the locking lugs (in the range of 40-45 HRC) while retaining the essential core toughness to absorb the repeated shock of firing without fracture. Its chemical and mechanical profile makes it the direct functional equivalent of the modern benchmark alloy, AISI 4140.
  • Secondary Candidate: Steel 50 (Сталь 50) is a plausible but slightly less likely alternative. With a higher carbon content (0.47-0.55%), it could be hardened to a greater degree, but at the cost of some ductility and toughness. Its use would represent an engineering choice prioritizing maximum wear resistance, making it a functional parallel to modern AISI 4150 steel.

In conclusion, the front trunnion of the Soviet AKM was a testament to a mature and sophisticated military-industrial complex. The selection of a common but high-quality forged steel like Steel 45, combined with a precisely controlled heat treatment process, created a component that was both economical for mass production and possessed the extraordinary durability required for a service rifle intended to function reliably through decades of use in the harshest environments on Earth.

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Works cited

  1. An Overview of the AK-47 Assault Rifle – Boot Camp & Military Fitness Institute, accessed July 14, 2025, https://bootcampmilitaryfitnessinstitute.com/2023/08/28/an-overview-of-the-ak-47-assault-rifle/
  2. AK-47 – Survival, accessed July 14, 2025, http://landsurvival.com/schools-wikipedia/wp/a/AK-47.htm
  3. AKM – Wikipedia, accessed July 14, 2025, https://en.wikipedia.org/wiki/AKM
  4. AK47 Rifles for Sale | Nampa Idaho – Northwest Gun Supply, accessed July 14, 2025, https://www.northwestgunsupply.com/ak-47
  5. AK-47 – Wikipedia, accessed July 14, 2025, https://en.wikipedia.org/wiki/AK-47
  6. 7,62-мм автомат Калашникова модернизированный АКМ (СССР …, accessed July 14, 2025, http://www.dogswar.ru/strelkovoe-oryjie/avtomaty/9146-762-mm-avtomat-kala.html
  7. Beginners Guide To AK-47 Parts And Function, accessed July 14, 2025, https://blog.primaryarms.com/guide/guide-to-ak47-parts/
  8. Suppressed Romanian Battlefield Pickup AK47 : r/GunPorn – Reddit, accessed July 14, 2025, https://www.reddit.com/r/GunPorn/comments/1fzr5df/suppressed_romanian_battlefield_pickup_ak47/
  9. Gunsmith Viktor Kalashnikov passes away – MercoPress, accessed July 14, 2025, https://en.mercopress.com/2018/03/28/gunsmith-viktor-kalashnikov-passes-away
  10. Kalashnikov and Molot made AK trunnions – AK Operators Union, Local 47-74, accessed July 14, 2025, https://www.akoperatorsunionlocal4774.com/2017/03/kalashnikov-made-ak-trunnions/
  11. Cast vs Forged AK Trunnions – YouTube, accessed July 14, 2025, https://www.youtube.com/watch?v=9NqxidFd7jU
  12. Question for AK guys… | The Armory Life Forum, accessed July 14, 2025, https://www.thearmorylife.com/forum/threads/question-for-ak-guys.12801/
  13. 5.45×39mm – Wikipedia, accessed July 14, 2025, https://en.wikipedia.org/wiki/5.45%C3%9739mm
  14. M+M Industries Bulgarian Steel AK-47 Magazine 30-RD (AK47/AKM …, accessed July 14, 2025, https://mm-industries.com/product/mm-industries-bulgarian-steel-ak-47-magazine-30-rd-ak47-akm-m10x-7-62×39/
  15. GOST 1050 – 1988Sized Bars Made Of High-Quality Structural Carbon Steel with A Special Surface Finish – Global Fastener Platform, accessed July 14, 2025, https://www.globalfastener.com/standards/detail_20257.html
  16. GOST 1050-88 Gauged bars with special surface finishing of carbon structural quality steel: General technical conditions, accessed July 14, 2025, https://energosteel.com/en/library/standards/gost-1050-88/
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  18. 7.62×39 WBP Polish AK47 Forged Front Barrel Trunnion – Arms of America, accessed July 14, 2025, https://armsofamerica.com/wbp-front-trunnion-762/
  19. 1913 Rear Trunnion – Occam Defense Solutions, accessed July 14, 2025, https://occamdefense.com/1913-rear-trunnion/
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The Engineering History of the Not So Lowly AK-47 Rivet

I’ve been involved with AK rifle building since 2006 and there’s something we take for granted – how rivets are used to secure the forged trunnions, and trigger guards to the sheet metal receiver. Not to mention the center support and side mount scope rail. Some have asked why rivets were even used thinking they were some low-end choice. The truth is quite different. Let’s move ahead and take a deeper focused look at the engineering behind the use of the rivet in the AKM rifle – it wasn’t a lowly choice by any means.

Section 1: Introduction to the AKM Stamped Receiver and Rivet-Based Assembly

The design of the 7.62mm AKM represents a pivotal moment in 20th-century small arms manufacturing. Its departure from the milled-receiver construction of its predecessor, the AK-47, in favor of a stamped-steel receiver assembly, necessitated a comprehensive and robust method for joining dissimilar components under significant operational stress. This report provides a detailed engineering analysis of the riveting system employed in the AKM, examining the materials, dimensions, geometry, and underlying mechanical principles that make it a successful and enduring design.

1.1 The Evolution from Milled to Stamped: Engineering and Production Imperatives

The original AK-47, while exceptionally reliable, was built upon a receiver machined from a solid forging of steel. This process was labor-intensive, time-consuming, and resulted in significant material waste. The primary engineering driver for the development of the AKM, introduced in 1959, was the optimization for mass production.1 Soviet engineers sought to reduce manufacturing complexity, cost, and the overall weight of the rifle without compromising the platform’s legendary reliability.2

The solution was a paradigm shift from a milled receiver to one formed from a single 1.0 mm thick sheet of steel.1 This change dramatically reduced machine time and cost, allowing for faster production rates to meet the vast needs of the Soviet military and its allies. However, this created a new engineering challenge: a thin, U-shaped stamped steel shell lacks the inherent strength and rigidity to contain the forces of a firing 7.62x39mm cartridge and guide the bolt carrier group with the necessary precision.4 The AKM’s riveting system is the critical design element that solves this problem. The following table summarizes the four AK-47 types:

Type DesignationWeapon ModelReceiver ConstructionDescription
Type 1Early AK-47 (1948–51)StampedFirst design; lightweight stamped sheet metal with riveted trunnions. Abandoned due to reliability and tooling issues.
Type 2AK-47 (1952–53)MilledFirst successful milled version; added a rear socket for the stock and heavier construction.
Type 3AK-47 (1954–59)MilledRefined milled design with lighter weight and simplified manufacturing over Type 2. Most common milled AK-47.
Type 4AKM (from 1959 onward)StampedStandardized modern AKM receiver; made from stamped sheet metal with riveted trunnions, very lightweight and economical.

1.2 The Functional Role of Trunnions and Rivets in the AKM Design

The AKM design cleverly separates the functions of pressure containment and component housing. The immense stress of firing is handled by two key high-strength components: the front and rear trunnions.6

  • The Front Trunnion: This is a precisely machined block of steel that serves as the heart of the rifle. It holds the barrel, provides the locking recesses for the bolt’s rotating lugs, and contains the peak chamber pressure upon firing. It absorbs the primary rearward thrust of the cartridge case.5
  • The Rear Trunnion: This machined steel block provides the mounting point for the buttstock and serves as the rear stop for the recoiling bolt carrier group, absorbing its kinetic energy at the end of each cycle.1

The thin stamped receiver acts as a chassis, holding these trunnions and the fire control group in their correct spatial relationship. The rivets are the non-detachable fasteners that permanently join the high-strength trunnions to the receiver shell, transferring the operational loads and creating a unified, rigid structure from otherwise disparate parts.1 Alternative methods like screwing are unsuitable due to the risk of loosening under intense vibration, while welding could warp the thin receiver and create brittle heat-affected zones.7 Riveting provides a permanent, vibration-resistant, and mechanically sound solution.

1.3 System Overview: Mapping the Primary Rivet Groups

The rivet pattern on an AKM is not arbitrary; it is a carefully laid out system designed to secure components and reinforce the receiver. The primary rivet groups, which will be analyzed in detail in subsequent sections, are as follows 8:

  • Front Trunnion Rivets: A group of six rivets securing the front trunnion to the forward section of the receiver.
  • Rear Trunnion Rivets: Two long rivets (for a standard fixed stock) that pass through the receiver and the rear trunnion block.
  • Trigger Guard Rivets: A group of five rivets that attach the trigger guard assembly to the bottom of the receiver.
  • Center Support Rivet: A single rivet and internal sleeve located midway down the receiver that prevents the receiver walls and guide rails from flexing.

The precise placement of these rivets is critical to the firearm’s function and is standardized across Warsaw Pact production, as can be seen in various build templates and diagrams.10

Top: AKMS (older-style wood handguard typical of AK-47 fitted) with type IV receiver; bottom: AK-47 with type II receiver. Image Source: Wikimedia.

Section 2: A Typology of AKM Rivets: Form, Dimensions, and Location

The rivet set used in an AKM is not a homogenous collection of fasteners. It is a specific kit of components where the geometry and dimensions of each rivet type are engineered for its designated location and mechanical function.

2.1 Rivet Geometry: A Detailed Taxonomy

The rivets used in a standard AKM can be classified into several distinct geometric types, each with a specific purpose.

2.1.1 The Swell Neck Rivet

This is the most specialized and structurally critical rivet in the AKM design. Its geometry features a standard domed head, a shank of a specific diameter, and a distinctive conical flare, or “swell,” located directly beneath the head.9 This swell is designed to fit into a corresponding dimpled (countersunk) hole in the receiver sheet. This interface creates a mechanical interlock that provides superior resistance to shear forces, a concept that will be analyzed in detail in Section 4. These are used in the highest-stress locations, such as the trunnion attachments.8

2.1.2 The Domed (Universal) Head Rivet

This is a standard solid rivet with a semi-spherical head, often referred to as a universal or round head type.15 These are used in locations where the specialized shear-resisting properties of the swell neck are not required, but a secure clamping force is still necessary, such as the upper front trunnion holes and parts of the trigger guard assembly.9

2.1.3 The Flat Head Rivet

The center support rivet is unique in that it features a very low-profile, flat manufactured head.8 This is a design constraint dictated by clearance requirements. The bolt carrier group reciprocates along guide rails inside the receiver, and a standard domed rivet head in this location would interfere with its movement. The flat head ensures a smooth, unobstructed path for the carrier.18

2.2 Rivet Specifications by Location

The following table synthesizes data from military specifications, gunsmithing resources, and commercial rivet sets to provide a comprehensive reference for the dimensions and types of rivets used in a standard fixed-stock AKM. All imperial measurements have been converted to metric for engineering consistency.

Table 2.1: AKM Rivet Dimensional and Type Specification

Rivet LocationQuantityRivet Type/ShapeShank Ø (mm)Shank Length (mm)Factory Head Ø (mm)Factory Head Height (mm)Required Receiver Hole Ø (mm)
Front Trunnion, Lower2Swell Neck, Domed Head4.09.5~7.1~2.14.0
Front Trunnion, Middle2Swell Neck, Domed Head4.09.5~7.1~2.14.0
Front Trunnion, Upper2Standard, Domed Head4.09.5~7.1~2.14.0
Rear Trunnion, Long2Swell Neck, Domed Head4.8~50.8~7.4~2.84.8
Trigger Guard, Front4Standard, Domed Head4.09.5~6.9~2.14.0
Trigger Guard, Rear1Standard, Domed Head4.07.9~6.9~2.14.0
Center Support1Standard, Flat Head4.0Varies~7.0Low Profile4.0

Data compiled and converted from sources.9 Dimensions are nominal and may exhibit minor variations based on country of origin and production year. Shank length for the center support rivet varies with the sleeve used. Rear trigger guard rivet length can vary depending on the use of a reinforcement plate.17

2.3 Analysis of National and Historical Variations

While the core Soviet design established the standard, minor variations in rivet specifications and patterns exist among different national producers of the AKM and its derivatives.

One of the most well-documented distinctions is in the front trunnion rivet pattern. Soviet/Warsaw Pact AKMs (Russian, Polish, Romanian, etc.) feature a parallel vertical alignment of the three rivets on each side of the trunnion. In contrast, many Chinese Type 56 rifles utilize a staggered or triangular rivet pattern for the front trunnion.12

Furthermore, small dimensional differences in the rivets themselves have been observed. For example, measurements of demilled kits have shown that Romanian factory-formed rivet heads for the trigger guard average around 6.9 mm – 7.2 mm in diameter, while Chinese examples can be slightly larger, averaging around 7.4 mm in diameter with a greater head height.15 These differences, while minor, reflect distinct manufacturing practices and tooling but do not alter the fundamental engineering principles of the riveting system.

Section 3: Metallurgy and Material Science of Soviet-Era Rivets

The choice of material for the AKM’s rivets is a critical aspect of its design, reflecting a deliberate balance between manufacturability, strength, and cost. The material must be soft enough to be formed without fracture, yet strong enough in its final state to withstand the violent operational stresses of the firearm.

3.1 Material Composition: Analysis of GOST Standard Low-Carbon Steels

Based on an analysis of Soviet-era general-purpose fastener standards, such as GOST 10299-80, the rivets used in the AKM are made from a low-carbon, unalloyed, quality structural steel.20 These steels are not high-performance alloys but are cost-effective, readily available, and possess the specific mechanical properties required for cold-forming applications. The two most probable grades are

Сталь 10 (Steel 10) and Сталь 20 (Steel 20).20 The number in the designation indicates the average carbon content in hundredths of a percent (i.e., 0.10% for Steel 10, 0.20% for Steel 20).22

Table 3.1: Nominal Chemical Composition of Soviet Rivet Steels (GOST 1050)

ElementSymbolSteel 10 (% Content)Steel 20 (% Content)
CarbonC0.07 – 0.140.17 – 0.24
ManganeseMn0.35 – 0.650.35 – 0.65
SiliconSi0.17 – 0.370.17 – 0.37
PhosphorusP≤ 0.035≤ 0.035
SulfurS≤ 0.040≤ 0.040
ChromiumCr≤ 0.15≤ 0.25
NickelNi≤ 0.25≤ 0.30
CopperCu≤ 0.25≤ 0.30
IronFeBalanceBalance

Data compiled from sources.22

3.2 Mechanical Properties: The Engineering Balance of Malleability and Strength

The selection of low-carbon steel is a masterstroke of process-integrated engineering. The material’s properties are ideally suited for both the installation process and the final application.

  • Malleability and Ductility: The extremely low carbon content makes these steels very soft and ductile in their annealed (as-supplied) state. For Steel 10, the hardness is approximately 143 HB, and for Steel 20, it is around 163 HB.22 This high ductility allows the rivet’s shank to be cold-formed (upset) into the buck-tail or formed head with a press, flowing to fill the hole completely without cracking.25 A harder, higher-carbon steel would be too brittle for this process.
  • Work Hardening and Final Strength: While the rivets are initially soft, the process of cold-forming induces significant work hardening (also known as strain hardening). As the steel is plastically deformed, dislocations are generated and rearranged within its crystal structure, which impedes further deformation. This has the effect of increasing the material’s tensile strength and hardness in its final, installed state. The rivet becomes substantially stronger than it was before installation. This elegant mechanism means that the assembly process itself is the final step in achieving the required mechanical properties, eliminating the need for a separate, costly heat treatment cycle for the millions of rivets produced.

3.3 Heat Treatment and Surface Finishing

It is critical to distinguish between the treatment of the rivets and the treatment of the receiver. The rivets themselves are not heat-treated after installation.27 Their final strength is a product of material selection and work hardening.

In contrast, the 1.0 mm stamped receiver is selectively heat-treated. Specifically, the areas around the fire control group (hammer and trigger) pin holes and the tip of the integral ejector are hardened to prevent wear and elongation under repeated stress.4 A common specification for this spot-hardening is a Rockwell C hardness of 38-40.13 Attempting to use a non-heat-treated receiver will result in rapid failure, as the pin holes will stretch and deform, leading to malfunction.13

The standard finish applied to military-issue rivets is a black oxide coating.9 This is a conversion coating that provides mild corrosion resistance and a durable, non-reflective black finish that matches the rest of the firearm.

Section 4: Engineering Rationale and Stress Distribution Analysis

The AKM’s riveting system is more than a simple collection of fasteners; it is an integrated system designed to manage and distribute the complex forces generated during the firing cycle. Understanding this system requires analyzing the stresses on the primary components and the specific design features created to handle them.

4.1 The Trunnions as Primary Load-Bearing Structures

As established, the trunnions are the true load-bearing elements of the AKM.

  • Front Trunnion Stress: The front trunnion bears the highest peak stress in the system. When a cartridge is fired, the expanding gases exert a force on the bolt face, which is transmitted directly to the locking lugs on the front trunnion. This force is on the order of thousands of pounds, corresponding to chamber pressures that can reach approximately 45,000 psi for the 7.62x39mm cartridge.5 The integrity of the trunnion’s locking lugs is paramount. This is why properly forged and heat-treated trunnions are essential; failures of substandard cast trunnions often manifest as cracks or complete shearing of the locking lugs.5
  • Rear Trunnion Stress: The rear trunnion experiences a different type of load: a high-energy impact. At the end of its rearward travel, the entire mass of the bolt carrier group (approximately 500 grams) slams into the front face of the rear trunnion. While the peak force is lower than the chamber pressure, it is a significant, repetitive shock load that must be absorbed and transferred into the receiver shell without causing deformation or failure.7 This repeated impact is why the rear trunnion rivets are often described as taking the most “abuse” in the system.7

4.2 Analysis of Forces: Shear Stress on Trunnion Rivets

The primary force that the trunnion rivets must resist is shear. The rearward thrust on the front trunnion and the impact on the rear trunnion create forces that try to slide the trunnions relative to the receiver skin. The rivets act as pins, resisting this shearing motion. The load is distributed among the rivets in a group, with each rivet carrying a fraction of the total shear force.

4.3 The Swell Neck/Dimple Interface: A Design Solution for Maximizing Shear Resistance

The most ingenious feature of the AKM’s riveting system is the use of swell neck rivets in conjunction with dimpled receiver holes. This is a specific design solution to the problem of transferring high shear loads into a thin (1.0 mm) sheet of metal.

In a standard rivet joint, the shear load is borne by the bearing surface of the hole against the rivet shank. In a 1.0 mm receiver, this bearing area is minuscule, making the hole highly susceptible to elongation or “egging” under load, which would lead to a loose trunnion and catastrophic failure.

The swell neck/dimple system fundamentally changes this dynamic. The process involves using a specialized die to press a conical countersink, or “dimple,” into the receiver hole.8 The front or rear trunnion must be in place behind the receiver to support the sheet during this process.8 When the swell neck rivet is installed, its conical swell nests perfectly into this dimple.13

The basic formula for shear stress (τ) is τ = F/A, where F is the applied force and A is the area over which the force is acting. This formula calculates the average shear stress across the area. 

Explanation:

Shear Stress (τ): It’s a measure of the force acting parallel to the surface area of a material, causing it to deform or potentially fail by sliding or shearing. 
Force (F): This is the component of the force that is parallel to the surface area. 
Area (A): This is the cross-sectional area of the material that the force is acting upon. It’s the area of the surface where the force is applied, not the total surface area of the object. 

So, as the area increases, the sheer stress decreases all things being equal.

This creates a mechanical interlock. The shear load is no longer concentrated on the thin edge of the hole. Instead, it is distributed across the entire conical surface area of the dimple. This vastly increases the bearing surface, dramatically reduces the bearing stress on the receiver material, and effectively locks the trunnion and receiver together, preventing any relative movement.6 Gunsmithing guides explicitly warn against trying to achieve a flush fit by removing material from the receiver instead of dimpling; doing so defeats the entire purpose of the design, leaving only the rivet’s core to resist shear and guaranteeing eventual failure.6 This feature is the key to making a thin stamped receiver perform as if it were much thicker and stronger at these critical junctions.

4.4 The Role of the Center Support and Trigger Guard Rivets in Receiver Rigidity

While the trunnion rivets handle the primary firing loads, the other rivet groups serve a crucial structural reinforcement role, stiffening the inherently flexible U-shaped receiver.

  • Center Support: The center support consists of a rivet passing through a steel sleeve that bridges the two sides of the receiver.8 This assembly acts as a critical cross-member. It prevents the long, unsupported upper guide rails from flexing inward under the lateral forces exerted by the reciprocating bolt carrier, ensuring smooth and reliable cycling. It also prevents the receiver walls themselves from bowing or pinching.33
  • Trigger Guard Assembly: The trigger guard is not merely a safety feature. When its five rivets are properly installed, the entire stamped steel trigger guard assembly acts as a structural floor plate for the receiver.34 This significantly increases the torsional and latitudinal rigidity of the large magazine well opening, preventing the “U” from spreading or twisting under load.

Together, these rivet groups transform the flexible stamped receiver shell into a strong, cohesive chassis capable of withstanding the rigors of military service.

Section 5: The Riveting Process: A Technical Guide to Proper Formation

Achieving the designed strength of the AKM’s riveted joints is entirely dependent on the correct installation process. This is a precision manufacturing operation that requires specialized tooling and meticulous adherence to procedure. Using improper methods, such as a hammer and a simple punch, will result in substandard joints that compromise the safety and reliability of the firearm.

5.1 Essential Tooling: Jigs, Presses, and Forming Dies

Modern, correct riveting practice relies on a set of specialized tools to ensure control and repeatability.

  • Hydraulic Press: A shop press, typically with a capacity of 12 tons or more, provides the slow, controlled, and immense force needed to properly form the rivets without impact shock.13
  • Riveting Jig: A purpose-built jig, such as those made by AK-Builder or Toth Tool, is essential. These jigs securely hold the receiver and trunnion assembly, ensuring it is square to the press ram. They have recesses to support the manufactured head of the rivet, preventing it from being flattened, and they align the forming tool perfectly coaxial with the rivet shank.8 Different jigs or configurations are used for short trunnion rivets, long rear trunnion rivets, and the trigger guard.33
  • Forming Dies and Tools: A set of hardened steel forming tools is used to shape the rivet. This includes cupped support dies for the manufactured head and various forming punches to create a correctly shaped, domed buck-tail on the other end.16

5.2 Receiver and Component Preparation

Proper preparation of the components is as important as the riveting itself.

  • Hole Location and Drilling: Rivet holes must be precisely located on the receiver blank. This is typically done using a plastic layout guide and a transfer punch to mark the hole centers.10 The holes are then drilled to the correct diameter (e.g., 4.0 mm for a 4.0 mm rivet) using a drill press and high-quality drill bits.37 An undersized hole will prevent the rivet from seating, while an oversized hole will result in a weak joint.
  • Deburring: After drilling, all holes must be carefully deburred on both sides. Any burrs or sharp edges will prevent the rivet from sitting flush against the receiver and trunnion, creating gaps that compromise the joint’s integrity.6
  • Dimpling: For all swell neck rivet locations, the receiver holes must be dimpled. This is done using a specialized dimple die in the hydraulic press, with the trunnion installed in the receiver to provide backing support. This forms the conical seat that the rivet’s swell neck will engage.8

5.3 Step-by-Step Installation Protocol

The general sequence for riveting an AKM receiver is as follows, using the appropriate jigs and press tools for each step 8:

  1. Trigger Guard Riveting: The trigger guard assembly is typically installed first, often with a dedicated jig. The four front rivets and the single rear rivet are pressed to secure the guard and magazine catch assembly.13
  2. Front Trunnion Riveting: The front trunnion is placed in the receiver, and the six short rivets are installed. Care must be taken to use swell neck rivets in the four lower and middle holes (which should be dimpled) and standard domed rivets in the two upper holes.8
  3. Rear Trunnion Riveting: The rear trunnion is installed using the two long rivets. This requires a specialized long-rivet jig to support the receiver and apply force linearly down the long shank of the rivet.8
  4. Center Support Installation: The center support sleeve is inserted, and the special flat-headed rivet is pressed into place, again using the long-rivet tool.8

5.4 Inspection and Verification of a Correctly Formed Rivet

A properly formed rivet must meet specific visual and mechanical criteria.

  • Visual Inspection: The manufactured head must be perfectly flush against the receiver surface with no visible gaps. A common field test is to hold the receiver up to a bright light source to check for light passing under the rivet head.39 The formed head (the buck-tail) must be symmetrical, well-rounded with a dome shape similar to the manufactured head, and centered on the rivet’s shank. It should not be flattened, cracked, or off-center.40
  • Mechanical Integrity: The finished rivet must be completely tight. There should be absolutely no detectable movement between the trunnion and the receiver when force is applied. The entire assembly should feel and behave as a single, monolithic component. A loose rivet is a failed rivet and must be drilled out and replaced.
This is a Romanian Pistol Mitralieră model 1963/1965 (abbreviated PM md. 63 or simply md. 63) and is the Patriotic Guard or ‘Gardă’ version readily identifiable by the “G” on the rear sight block. Image source: Author.

Section 6: Conclusion: The Engineering Elegance of the AKM Riveting System

6.1 Synthesis of Findings: A Robust System for a Stamped Platform

The comprehensive analysis of the AKM’s riveting system reveals a design that is far more sophisticated than its rugged appearance suggests. The transition from the milled AK-47 to the stamped AKM was a manufacturing revolution, and the riveting system is the lynchpin of its success. The key findings of this report can be synthesized as follows:

  • A Purpose-Engineered System: The AKM’s riveting system is a holistic solution to the engineering challenges posed by a thin, stamped-steel receiver. It successfully mates high-strength, load-bearing trunnions to a lightweight chassis, creating a firearm that is both durable and easy to mass-produce.
  • Specialized Components: The system does not rely on generic fasteners. It employs a heterogeneous set of rivets, each with a specific geometry (swell neck, domed head, flat head) and dimension precisely tailored to the mechanical requirements and spatial constraints of its location.
  • Optimized Material Science: The choice of low-carbon steel (such as Soviet Steel 10 or 20) is a deliberate act of engineering efficiency. The material’s initial ductility facilitates easy cold-forming, while the installation process itself induces work-hardening, providing the final required strength without the need for a separate heat-treatment process.
  • Advanced Structural Mechanics: The strength of the system is derived not merely from the clamping force of the rivets but from advanced mechanical principles. The swell neck/dimple interface is a brilliant solution for managing shear stress, while the center support and trigger guard rivets act as integral structural reinforcements, adding critical rigidity to the receiver.
  • Process-Dependent Integrity: The design’s success is inextricably linked to the correct installation methodology. Proper riveting is a precision process that requires specialized tooling and meticulous preparation. Deviations from this process directly compromise the mechanical integrity and safety of the firearm.

6.2 Final Assessment

The riveting system of the AKM is a testament to the Soviet design philosophy of elegant simplicity. It achieves maximum functional robustness with a minimum of manufacturing complexity and cost. By understanding the interplay between the stamped receiver, the machined trunnions, and the specialized rivets that join them, one can appreciate the AKM not just as a firearm, but as a masterclass in pragmatic and effective mechanical engineering. It is a system where every component, every dimension, and every step in the assembly process has a clear and logical purpose, resulting in one of the most successful and widely produced firearm designs in history.

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PSA AK-E Part 5: The End Result

This is the final post of the series. Here are the previous AKE posts listed so you can view them if you so wish:

In this final post, I want to share a series of photos of the end result:

By the way, the sling you see is from S2 Delta. I have a number of their slings now and they are nicely done. You can pick them up on Amazon.

Palmetto State Armory (PSA) has a stunning array of Kalashnikov firearms now. AK-47s, AK74s, 100 series, rifles, pistols … it’s impressive. Click here to go to their main AK menu.

Conclusion

This is it for now. Hopefully when the Corona Virus stuff calms down I’ll be able to take it to the range. I’m betting it’s going to run real nice based on how it feels.


If you find this post useful, please share the link on Facebook, with your friends, etc. Your support is much appreciated and if you have any feedback, please email me at in**@*********ps.com. Please note that for links to other websites, I may be paid via an affiliate program such as Avantlink, Impact, Amazon and eBay.



PSA AK-E Part 4: Customizing The Rifle

In the past three posts, I covered some of the reviews I read, initial observations out of the box, and a more detailed look and the internals. Now, I’ll cover the customization work that I did. For me, the AK-E was always going to serve as a base platform to build on. I wanted to showcase both one of our AK-12 grips and one of our new AKM gas tube covers. So, let’s step through the modifications.

The RS!Regulate GKR-10MS Handguard

The red stock set had to go. That was the plan from day one. I only bought it because it was the first AK-E model that I was available during my daily “do they have one yet” check of the PSA website [click here if you are hunting for one as well].

In place of the handguards, I planned to install one of the RS!Regulate GKR-10MS aluminum rails. It’s 10″ long, is ready for MLOK attachments and looked wicked. Furthermore, you do not need to remove the sling loop on the lower handguard retainer. Scot Hoskisson is the owner and I’ve used his scope mounts on a number of rifles plus one of his handguards on my IWI Galil Ace pistol and really liked it.

I thought this would be easy but that turned out not to be the case due to a seemingly small change PSA made that I’ll cover in a moment. Basically the rail system has three parts – The F1 front piece, the middle rail section and a rear end cap. Scot provides good instructions so follow them to the letter.

Like other AK rifles, there is a space between the front trunnion and the receiver to allow the tab of the handguard to press into. The flakes you see in the photo are presumably from the finish of the red handguard, just FYI.
The block is designed to be filed to fit. You can see where it will go but you will need to take your time and file it to fit.
The elevated sides of the U in the middle need to be filed to fit and you might need to take some off the sides as well.
So take your time, remove a little and test fit over and over. A trick I learned that I applied is to file the protrusions at a very slight angle so that as the handguard is pressed further in, the tighter the fit becomes.
It was coming together nicely. Notice the rail is secured to the end cap and is clearing the handguard retainer nicely in terms of the slot.
Next, this F1 nosepiece has to slide back inside the handguard, get screwed in place and then set screws on the opposite side are tightened thus locking everything in place This is where things go sour.
Every time I tightened down the bottom screw, the F1 piece would cam backwards vs. sitting properly. I tried a few times and could not get it to sit. I have both carpal tunnel and a tremor so this is very tedious for me to try and do. I reached out to Scot and he told me a compatability issue had come up with the PSA handguard retainer.
Due to ever so slight dimension differences, the F1 piece does not sit flush or even lower than the retainer so when the bottom screw is tightened down it cams the F1 backwards. Argh!
I spent almost an hour of careful filing and test fitting and finally decided to super glue a trimmed #6 washer to the bottom of the F1 unit to address the issue. I think this would have worked from the start. Note, Scot tells me that he plans to make a PSA specific unit. It’s totally do-able as-is once you realize you need to add a spacer to the unit. It was rock solid after I made that change and tightened down the set screws. I also had to use a longer 8-32 screw vs. the supplied unit due to the spacer.
Folks, this is the type of washer I used – literally it came out of this box. I ground two flat sides so it wouldn’t stick out past the front or back of the F1 part. Your goal is for the washer to make contact with the handuard before the retainer does. If the retainer hits first, it will want to make the F1 part cant as you tighten it.
Look closely at the F1 fitting in front of the handguard retainer inside the rail – you can see the shiny #6 washer doing its job.

One Of Our Gas Tube Covers

I made a bunch of new molds to make AKM gas tube covers and they are all based on Polish AKM units. In other words, the masters were real Polish covers that I then used to make the molds. It turns out that the PSA gas tube cover is just a tad taller and uses a different spring clip than the Polish units. Our new covers work just fine – the difference surprised me though.

Here’s an original wood Polish AKM gas tube cover on the left and the PSA model on the right. Note the PSA unit is just a tad taller.
To remove the PSA cover, you just rotate it on the tube 180 degrees and pull them off. Because the rifle is brand new, this is very easy to do. On surplus rifles you can have a real fight on your hands trying to get them off sometimes.
Here’s a photo of the installed GKR-10MS rail and our gas tube cover.

One Of Our Russian AK-12 Grips

To change the pistol grip, you remove this bolt and then the T-nut inside will flop around.
This is the loose T-nut that sticks through the receiver. When you install the new grip, use one finger to keep this in place while you are getting the bolt started.
This is our custom US-made AK-12 grip.

M4 Adapter and a Magpul ACS Stock

Next up was the stock. I really prefer the M4-style adjustable stocks and the Magpul ACS is really my go-to unit for most of my builds. It’s solid and has a locking clamp so there is no wiggle.

To remove the stock, first take out these three blade screws. Now, to avoid chewing them up, use a screwdriver blade bit that completely fills the slot from top to bottom and left to right. Using a screw driver that is too small will cause the metal to deform around the screw heads and make a mess. Furthermore, screw driver bits are hollow ground so their end is not tapered unlike a normal screwdriver is.
One of the reasons I keep this Weaver tool set handy is the bit collection. Note how there are a variety of sizes of blade bits. This is my go-to for removing stocks for that very reason.
The stock is press fit into the receiver. It should either just pull out or you may need to use a mallet and wood dowel to tap it out. Surplus AK buttstocks can be a bear to remove but since the AK-E is brand new, you will probably find it fairly easy. In this photo, you can see what some call the “puzzle piece” or “jigsaw puzzle piece” that is unique to PSA. This lets them have one rear trunnion and if the application does not warrant the tang, then it is not installed. Historically, we would have needed to cut that off depending on what type of buttstock system we planned on using. In this build, I am going to use an M4 adapter and I do need the tang so I was careful not to lose it.
If you are now thinking, “crap, I lost the puzzle piece/rear tang” then you are in luck. PSA sells just that part. Click here to go to the product page.
This M4 adapter was on my AK-V. It is either made for PSA by Rifle Dynamics (RD) or it looks just like RD’s design. Basically it slides in place of the stock and the tang of the stock passes through the M4 buffer tube’s mouth. This was an ingenious move and created a short solid adapter. PSA does sell this – click here for the product listing. Unfortunately it is out of stock a lot probably due to the popularity of their rifles and pistols that use it. I’ve used the RD adapter and it is rock solid so I definitely recommend getting that one if you can – check out Brownells or RD directly.
Here’s a view of the adapter from the rear. You can see the tang passes through the threaded circle where the buffer tube will screw in.
The adapter goes where the stock was at using the supplied machine screws. Apply blue loctite so they don’t vibrate loose.
You can see the puzzle piece / modular rear tang is installed and is protruding through the threaded attachment for the buffer tube. Be sure to apply blue loctite to this screw also.
When I need AR parts in a rush, Primary Arms is one of the vendors I check first. They ship fast – often the same day if not the next. This is an Expo Arms 6 position Mil-Spec buffer tube, an Expo Arms castle nut and a BCM Gunfighter QD End Plate (meaning it is an M4 receiver end plate but it has the attachment point for a QD swivel.
On an AR, I worry about torque specs for the castle nut. On an AKM with a sheet metal receiver, you will see it start to twist as you apply more more torque so my recommendation is *not* to treat it like an AR because I don’t want to bend the receiver. I tighten the castle nut down farmer firm (meaning snug and then some) and then stake the nut to the end plate to keep it from moving.
These are my three key tools for installing a Magpul ACS buttstock as well as the tube and cast nut. The above is an automatic center punch. It’s be Neiko and I also have one from General Tools. I use them for staking the castle nut by striking the surface 3-4 times. With my tremor I have a hard time with a hammer and center punch, which is what most folks use. To tighten the castle nut, I use a Magpul wrench. The way it engages the castle nut is very well thought out and reduces the odds of the tool slipping and marring the finish. The bottom is a simple tool I make and sell to grab the friction locking mechanism of the ACS stock and lift it high enough so the stock can slide into place. Yes, there are other ways of doing it but the tool makes it super simple.
Here’s the installed ACS stock
While the AK doesn’t have much of a recoil, it can be softened further by adding a Limbsaver recoil pad that simply replaces the OEM Magpul pad that is a fairly hard plastic. You just use a drive to remove the two screws, pull the old pate off, push the screws into the new Limbsaver pad, line the pad up with the stock and drive them into place.
Here’s the installed Limbsaver recoil pad. It fits very nicely as you can see.

RS!Regulate Optics Mount and Vortex Crossfire Red Dot

In my honest opinion, the best AK mounting rail system is made by RS!Regulate. It’s a two part modular system that Scot developed. It consists of a lower that is tailored to the rifle and shooter preferences that is then mated with an upper that can be optic specific or a general Picatinny rail.

For this rifle, I opted for the full length AK-303M lower and AKR upper. If RS!Regulate is out, check out Primary Arms and Brownells as well..

This is the AK-303M lower. The clamp is adjusted by compressing the clamping bar and turning that silver shiny screw that is then exposed. Clockwise tightens it and counter-clockwise loosens the clamp. I had to dial it in a bit for the PSA clamp and you probably will for just about any rifle. It’s nice and snug now.
Here’s another view of the AK-303M. The top AKR will mount onto the lower and be screwed into place. When everything is dialed in, the rail can be drilled and a roll pin installed to permanently marry the upper and lower if you so choose. Yes, that is a picatinny rail. The upper mounts to it by have the inverse of the rail that then marries together.
Here are the two halves mated together with a Vortex Crossfire Red Dot. The Crossfire red dot is my go-to when I need a good basic red dot optic. I may change it out for a 1-6 or 1-8 scope but time will tell.

Streamlight 88058 Protac Rail Mount 1

The last tweak I did was to add a short piece of aluminum Magpul rail and a Streamlight 88058 Protac Mount 1 light. I have found Streamlights to be very reliable and I use them on a variety of weapons. This model is dedicated for a rail and comes with a pigtail and pressure switch if you want to mount the switch remote from the light. I am right handed, not a huge fan of vertical grips and find it very easy to reach up with my left thumb and turn the light on or off.

The 88061 is a 350 lumen LED light that can use either a AA battery or a CR123A – I prefer the CR123A batteries – it is brighter and lasts longer than if you use the AA battery. Regardless it is cool to know that you have an option in case you are out of your preferred battery but have the other.

By the way, you can see the quick disconnect (QD) sling swivel in the background. This is an example of a part where you do not want to go cheap. The unit seen above is Midwest Industries. Go with a name brand and not some cheap knock-off.

Conclusion

That’s it for now and I hope you found this helpful. I’ll do one more post with photos of the finished rifle.

Note, I have to buy all of my parts – nothing here was paid for by sponsors, etc. I do make a small amount if you click on an ad and buy something but that is it. You’re getting my real opinion on stuff.

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PSA AK Webstore Links

Interested in an American made AK? Consider Palmetto State Armory (PSA) as a source. Click on the following links for the associated webstore categories for AK-related rifles, pistols and parts at PSA:

PSA AK-E Part 3: Tear Down and More Detailed Observations

In my last post, I showed you a bunch of photos with my observations of the AK-E right out of the box. In this post, I am going to take it apart and see what I see. Like the last post, I’ll post photos with my thoughts in the captions.

I’m going to be upfront and tell you what I found in terms of flaws or things you ought to be aware of. With that said, this is the smoothest cycling AK with the best trigger out of the box without any lubrication at all that I have ever felt – my IWI Galil Ace was this way also.

So, let’s get to it…

You push in the protruding button of the recoil spring assembly to do the takedown. Note the proprietary jigsaw puzzle piece rear tang that PSA uses. It allows them to have one trunnion and the flexibility to support different types of stocks. Note the slightly bent edges of the screw’s slot. I really wish guys would use the proper sized screw driver to switch to a different type of fastener. This one’s not too bad but the inside ones are worse.
It has a basic stamped dust cover with beading to stiffen it.
Here’s the top of the dust cover. The beading definitely stiffens the cover up.
Here’s our first peek inside. Note the marking on the shoulder of the front trunnion. You have a clear view of the top of the Nickel Boron (Ni-B) coated bolt carrier and the bolt is sitting just in front of the ALG AKT hammer.
Good view of the characters on top of the trunnion. The AKE-0393 is the SN. Note the Ni-B coating is very consistent. You can see the hammer is solidly engaging the bolt and firing pin.
The recoil/operating spring is captured on a two-piece wire assembly just like other AKMs.
The wood is fit nicely. I mentioned earlier the external screw head was messed up just a bit and now you can see the internal two that have their slots messed up more. This happens from using two small of a screw driver. The assemblers need to use the proper sized driver. Note the split rear trunnion where the forward rivets are.
Close up view of the ALG EKT-EL trigger. You can tell this is the enhanced trigger vs the ultimate because the trigger does not have the Ni-B coating that the ultimate does. Note that is has the auxiliary trigger spring installed – that is the single wound spring at the top of the photo. According to ALG, it adds 10-14oz of pull over the normal AK spring by itself. Also note that the select/safety lever can sit fully on trigger without needing the optional roll pin that ALG includes with the aftermarket trigger to allow builders to accommodate different lengths of selector stop bars.
Here’s the hammer in the cocked position held by the hook. The manganese phosphate (parkerized) finish is notably smooth. If it wasn’t, there wold be a grittiness. It’s a very nice trigger. You can see the leg of the auxiliary spring pushing down on the top trigger leg in the photo – it’s the single would spring just forward of the double wound spring.

In case you are wondering, I collected a sample of 10 trigger pulls using my Lyman Digital Trigger Pull Gauge. Weights varied from 4lbs 1oz to 4lbs 12oz. The average was 4lbs 5oz. If someone wanted a lighter pull, then you could remove the auxiliary spring located on the trigger and probably be down in the 3 pound range. I like the feel of the trigger currently and am going to leave the spring in for now.

Boy it looks gorgeous from the top. I like that I can see the gas piston rivet easily – they are a bear when you have to hunt for them. The Ni-B treatment is consistent. The bolt and carrier have serial numbers that match the receiver and trunnion. For those new to the AK platform, the barrel is pressed into the trunnion to the point that the headspace is correct with the bolt that is matched to it. Once the headspace is correct, a hole is drilled and cross pin installed to lock the barrel in place. In the old days, this had to be done because loose manufacturing tolerances could not guarantee that all barrel, trunnion and bolt combinations would headspace correctly. Reliability issues would happen if parts were mixed from different rifles so this led to serializing the parts. By putting a serial number on the parts, an armorer could be sure to put the matching parts back in the correct rifle.
Here’s a view of the bottom of the bolt carrier with the bolt fully forward.
You can see the machining marks very clearly. This did surprise me – I would have expected it to be smooth but the action itself seems to not have any issues. I very carefully watched the bolt head cam travel in the carrier’s channel and it does not hang up anywhere. So, it might not look very good but it does not appear to harm functioning at all.
Here’s another view of the tool marks.
Here’s the best photo I can get with my phone. Everything clears. Time will tell how the Ni-B coating holds up. It appears to be well implemented.
First view of the bolt
Second view of the bolt body
The gas piston’s face is slightly concave.
Here’s the famous Fabrique Nationale Herstal (FN) barrel that everyone is ogling over. As I understand them, the markings mean: HF=Hammer Forged MP=Magnetic Particle tested CL=Chrome Lined 7.62×39 is the chambering and 1/9.45 is the twist rate.

Now you may be wondering, how on Earth did FN pick such an odd twist rate. In short, that is the conversion of “1 turn in 240mm” that is the Russian military spec for 7.62×39. Actually, the metric conversion of 240mm to inches gets you “9.44882” and with rounding we get 9.45. If we rewind the clock, it was also the twist rate they used in the Mosin Nagant and they wanted to save money and use the same barrel making machines. [There’s a real cool write up – click here]

The front and rear sights are just what you’d expect.
By applying the bead to the ejector tab, they stiffened the unit. It’s a nice touch that you don’t always see people address.

So, thanks to the quarantine, I can’t take it out and shoot it. My impressions overall are favorable but the proof will be at the range. I think you are getting a solid rifle for the price. Time will tell how they hold up compared to the premium AKs – Veprs and custom builds.

I hope this helps you out. In the next post I’ll write about the customizations I did to fit my tastes.


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PSA AK Webstore Links

Interested in an American made AK? Consider Palmetto State Armory (PSA) as a source. Click on the following links for the associated webstore categories for AK-related rifles, pistols and parts at PSA:

PSA AK-E Part 2: Out Of The Box Observations and Photos

After researching and deciding to buy the AK-E, I ordered it and then waited about a week. The trick with any of PSA’s AKs these days is finding them in stock. Here’s my tip to you – the email notification is broadcasting the news to a ton of people and anyone may buy before you do. I’d recommend checking their site manually between 10am to 3pm Eastern. Just leave your browser open on the page and hit refresh when you can – say every half hour or hour. It took me a week or two but that’s how I was able to get both my AK-V and AK-E. This approach works for any of their hard-to-find because everyone is buying them AK-series weapons. Click on the below to go straight to the PSA page in a new tab:

For me, it’s really interesting how PSA has jumped with both feet onto the AK bandwagon and are offering different grades and styles to appeal to different levels of shooters.

Getting back to the AK-3, I only waited about a week and Scott Igert, my good friend who owns Michigan Gun Exchange, called me up when the AK-E arrived and I went and got it.

Opening The Box

For this post I took a bunch of pictures to share first impressions and will put them in the captions of each photo.

It’s a good looking rifle. The red furniture is brighter than I care for but I bought the rifle with the knowledge that I literally planned to replace everything so my strategy was to get the first AK-E that I could get and move ahead from there. Note, PSA packed it well. It comes in this foam lined box and note the little buffer on the end of the charging handle to keep it from poking through the packaging.
Yeah, it’s really red! Note the AK-74 style lightening cut on the stock. The wood is really light. I’m not sure what they used but when you pull the stock, it is surprisingly light.
You can see the little orange chamber flag they include. The front sight block (FSB) is a combination unit that includes the gas block. Because it is now set back, the brake is secured with a jam nut rather than the traditional detent pin that protrudes from the FSB. The rifle ships with one Magpul 30 round magazine. PSA has been teasing they are going to sell their own line of inexpensive AK magazines and I’m going to keep an eye out for that. Magpul is now on their third generation of AK magazine based on lessons learned for reliability and feedback/desires from the AK community.
You can see the handguards have a slight hand swell. An AKM-style optics rail is ready to go. The grip is basic but functional.
I could have done without the Palmetto logo on the side but at least it is relatively small. Note the good job they did on the rivets and the magazine stabilizer dimples. The bluing is nicely done. Fitment of the handguard is good as well.

The muzzle device has two ports on each side and is secured by a jam nut. PSA reports the thread is the standard 14mm x 1mm left hand thread that one would expect on an AK. That means you can use other muzzle devices if you want. I’m going to try and the supplied brake out first before I change anything.

Here’s a closer look of the combo front sight block (FSB). It’s pinned in place and looks good. Note there are no additional vent holes in the gas tube. Some AK variants have them and some don’t – it’s just an observation
Closer view of the side mount optics rail. You can also see the ALG AKT trigger and more of the nicely done rivets. By the way, the AK-E has the best out of the box trigger I have encountered. I’ve been an ALG fan for a few years now and am happy to see PSA use them.
Here’s a closer view of the trigger, selector stop, trigger guard and the magazine catch. Note the cracked pistol grip. I contacted customer service and they offered to either send me a replacement grip with the risk of the shade of red not matching or a $30 credit back to my card. I opted for the $30 credit as I did not plan on keeping it anyways.
Here’s the selector lever. You can also see the nickel-boron (Ni-B) coated bolt carrier. Folks, the rifle arrived unlubricated but it was one of the slickest actions I have felt out of the box. My Galil Ace was that smooth and my Vepr was after I lubricated it. Point being is the Ni-B coating definitely aided lubricity as one would expect.
Definitely a good looking AK.
The manufacturer info is forward of the mag well. You can see the Ni-B coated bolt carrier and part of the bolt itself. Also note that they dimpled the ejector to reinforce it.
The pistol grip is attached via a screw with a washer.

The rear sling mount. You can see the metal butt cap wrapping around the end.

Note the FSB does not have any provision for a cleaning rod. No big deal to me. I have never actually used the supplied cleaning rod on any of my AKs. I either use a Tipton cleaning rod or a bore snake. I honest prefer bore snakes at this point.

So those are my out of the box impressions. In my next post, I’ll begin tearing down and making much more detailed comments about the internals.

I hope you found this post interesting.


If you find this post useful, please share the link on Facebook, with your friends, etc. Your support is much appreciated and if you have any feedback, please email me at in**@*********ps.com. Please note that for links to other websites, I may be paid via an affiliate program such as Avantlink, Impact, Amazon and eBay.



PSA AK-E Part 1: Research

In 2019, I bought a PSA AK-V and really liked it. The little pistol caliber carbine was reliable, accurate and fun. I did an initial four blog posts about the purchase and then one on converting it.



Because I liked the AK-V so much, I started paying close attention to reports about the improved quality of the PSA AK line in general. I read the posts in the Facebook AK-47 group regularly and guys were reporting how happy they were with the GF3 series and the new AK-E that would be the PSA premium rifle with forged trunnions, nickel boron coated carrier and bolt plus a premium cold hammer forged barrel from FN. It definite caught my attention so I decided to monitor the situation.

Out Comes Rob Ski’s Videos

Rob is the creator and host of AK Operator’s Union’s video series. He was born in Poland and served in the Polish Land Forces as an infantryman. Then, when his family immigrated to the United States, he joined the US Army and was a paratrooper. In short folks, he’s the real deal when it comes to his opinions and experiences. If you’d like to read more, click here to read a 2014 interview.

Some people like Rob and some don’t – I like Rob. I think he’s a character and like his videos. I also respect his opinions. At any rate, he did a series of videos on the AK-E and the first one caught my eye because of the title “I hate new Palmetto State Armory AKE” – here it is:

He then posted an update after 2,000 rounds:

One at 3,000 rounds

After even more rounds and after pouring in a bunch of sand while it was running, accurate and Rob was impressed.

Well, between the Facebook group and Rob, I ordered my AK-E and will post about taking it out of the box next.


Please note that all images were extracted from the video and are the property of their respective owner.

If you find this post useful, please share the link on Facebook, with your friends, etc. Your support is much appreciated and if you have any feedback, please email me at in**@*********ps.com. Please note that for links to other websites, I may be paid via an affiliate program such as Avantlink, Impact, Amazon and eBay.



PSA AK Webstore Links

Interested in an American made AK? Consider Palmetto State Armory (PSA) as a source. Click on the following links for the associated webstore categories for AK-related rifles, pistols and parts at PSA: