Chargriller Archives

Back in July of 2020, my kids bought me my first new grill in years – a Char-Griller model 8125 grill that I then converted to use firewood. I wrote a blog post about the conversion work including making the firebox and adding in heavy aftermarket grates [click here to read it]. At any rate, here we are three years later and thought I would write an update – why? Because I love grilling and smoking.

All in all, the grill has been great other than the ultra cheap low temp paint they coated the grill with at the factory. That stuff would regularly bake off in an unchanged area and then I would have to touch it up with Rustoleum High Heat Ultra – that’s the best paint I have found for a grill.

Way back when I bought a cover for the grill and was pretty good about keeping it on for the first year. For the last two years it has largely stayed off because I would forget it at first and then the rodents got to it and it has a bunch of holes now.

At any rate, I was grilling this spring before we were going to have a bunch of relatives over and realized I really needed to wire brush the grill to get off loose paint and rust and then put on some new coats of paint.

The rust was superficial and the trick is to keep it that way – either keep paint on it by touching uop the spots needed or if it is past that, like this one is, wirebrush and paint it when needed.

I use a circular wire brush in my drill to go all around and remove as much surface rust and loose paint as I can.

Go all around and get the front, back and sides – don’t forget the bottom either. If yyou keepo your grill painted it will last for years and years. Kind of an interesting note, the firebox I added worked wonderfully – the botttom is in great shape with hardly any rust or loose paint. If the burning wood were to sit right on the bottom steel of the grill, it would be in far worse shape.

Rustoleum High Heat Ultra – specifically the Ultra blend – is the best paint I have found for the grill. No finish is perfect and this grill gets real hot as I burn down wood to embers so the finish will burn/oxidize over time. I keep a can on hand and do spot touch ups regularly but sooner or later you will need to wire brush and redo certain areas.

Follow the instructions for curing the paint. I’ve found it makes a world of difference if you do. I apply 3-4 coats on the areas that get really hot – for me it is the two ends of the main body and nearly the entire back plus the front below the door.

Here I had just started a fire and was getting ready to grill. Again, this is after curing the finish per instructions.

I’m letting the wood cook down. You can see why the sheet metal gets so hot.

Kind of off topic but this is what I was grilling chicken that night – I do find the use of hot and cold zones (or some folks call them direct and indirect heat zones. Here, the open lid has really allowed the embers to flare up and I then closed the lid and to dampen (reduce) the flames by controlling the amount of air that can get to the chicken.

By the way, the aftermarket grates I put in it have been awesome from the start. They’re nice and thick and cook the food evenly. Totally worth it. There are photos and information about them in the first post.

Summary

I still like my Chargriller. It was a great gift from my kids and by keeping it painted it ought to last a long time. If you need to touch up your grill – definitely try out Rustoleum High Heat Ultra. I’ve found it to hold up the best but you will still need to do touchups.

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