Tag Archives: AK47

Video: How to build an AK47 from scratch part 6 (the last part) by usmcdoc14

This is his last video in the six part series.  He recaps what he did and shares with you some of his tips for sandblasting such as putting foam earplugs in the chamber.

Here are the links to each segment – when you click on them they will open in a new tab:


If you find this post useful, please either buy something using one of the links to eBay and Amazon or click one of the AdNow advertisements.  EBay and Amazon you need to buy something, AdNow pays for each link you visit – no purchase needed.  Doing so will help us fund continued development of the blog.


 


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The AK-47 and AK74 Kalashnikov Rifles and Their Variations


Features: This book contains the most complete and up-to-date examination of the famed Kalashnikov rifle yet t
By (author): Joe Poyer

The AK-47 and AK-74 Kalashnikov Rifles and Their Variations provides a detailed, profusely illustrated examination on a part-by-part basis of the famed AK-47/AKM rifles, the AK-74/AK-74M series and the new Century series of rifles, the AK-101 through AK-108.

It is another in North Cape Publications, Inc., Shooter’s and Collector’s Guide series.

Every AK/AKM-type rifle manufactured in the Warsaw Pact countries plus the People’s Republic of China, Finland, Iraq, North Korea and Yugoslavia are described in detail, with a short history on the reason for, and the process of their development and use.

This new, 4th edition is expanded to include he latest developments in the AK47/AK74 platform including the Century series and the AK12. Also included is new information regarding the scope and use the Kalashnikov series of rifles plus information gleaned from the use of the AK-47 in Iraq and Afghanistan by insurgents.

Mikhail Kalashnikov is one of the foremost small arms designer’s in the world. His Kalashnikov action has been widely imitated. This book also includes detailed descriptions of rifles based on his design such as the Belgian FNC, the Israeli Galil, the Indonesian SS1 series, the Indian INAS, the Swedish Ak-5, the Swiss SG-550 series, Singapore’s SAR series and many others.

The book also includes separate chapters that describe the accessaries issued to each soldier, the entire range of Kalashnikov bayonets, telescopic sights (both military and commercial, the sniper rifle variants and their telescopic sights produced by the old Soviet Union as well as other nations. An exploded view, serial numbers and markings, an assembly/disassembly guide with photos, instructions on cleaning, maintenance and repair, and shooting the Kalashnikov rifles and a guide to legislation affecting these rifles and finally, sources for accessories and parts complete the book.

List Price: $22.95 USD
New From: $16.87 USD In Stock
Used from: $30.22 USD In Stock

Video: How to build an AK47 from scratch part 4 by usmcdoc14

In this fourth installment, you can see usmcdoc14’s welding results and he discusses how to trim the top rails.  Note, a lot of flats and receivers now have pre-cut top rails so you only need to trim them if they look like what you see in the video – big, wide and straight.

Here are the links to each segment – when you click on them they will open in a new tab:


If you find this post useful, please either buy something using one of the links to eBay and Amazon or click one of the AdNow advertisements.  EBay and Amazon you need to buy something, AdNow pays for each link you visit – no purchase needed.  Doing so will help us fund continued development of the blog.


 


See larger image

Additional Images:

The AK-47 and AK74 Kalashnikov Rifles and Their Variations


Features: This book contains the most complete and up-to-date examination of the famed Kalashnikov rifle yet t
By (author): Joe Poyer

The AK-47 and AK-74 Kalashnikov Rifles and Their Variations provides a detailed, profusely illustrated examination on a part-by-part basis of the famed AK-47/AKM rifles, the AK-74/AK-74M series and the new Century series of rifles, the AK-101 through AK-108.

It is another in North Cape Publications, Inc., Shooter’s and Collector’s Guide series.

Every AK/AKM-type rifle manufactured in the Warsaw Pact countries plus the People’s Republic of China, Finland, Iraq, North Korea and Yugoslavia are described in detail, with a short history on the reason for, and the process of their development and use.

This new, 4th edition is expanded to include he latest developments in the AK47/AK74 platform including the Century series and the AK12. Also included is new information regarding the scope and use the Kalashnikov series of rifles plus information gleaned from the use of the AK-47 in Iraq and Afghanistan by insurgents.

Mikhail Kalashnikov is one of the foremost small arms designer’s in the world. His Kalashnikov action has been widely imitated. This book also includes detailed descriptions of rifles based on his design such as the Belgian FNC, the Israeli Galil, the Indonesian SS1 series, the Indian INAS, the Swedish Ak-5, the Swiss SG-550 series, Singapore’s SAR series and many others.

The book also includes separate chapters that describe the accessaries issued to each soldier, the entire range of Kalashnikov bayonets, telescopic sights (both military and commercial, the sniper rifle variants and their telescopic sights produced by the old Soviet Union as well as other nations. An exploded view, serial numbers and markings, an assembly/disassembly guide with photos, instructions on cleaning, maintenance and repair, and shooting the Kalashnikov rifles and a guide to legislation affecting these rifles and finally, sources for accessories and parts complete the book.

List Price: $22.95 USD
New From: $16.87 USD In Stock
Used from: $30.22 USD In Stock

Video: How to build an AK47 from scratch part 3 by usmcdoc14 [He is doing a weld build]

   

Now in this video he shows how he does the actual welding of the front trunnion.  I will definitely post some videos on how to do rivet builds also.  For guys looking to build authentic AKMs with sheet metal receivers that is the route to go.  I’m not disparaging weld builds – I’ve done at least three that I can recall.  For home builders you have three methods and they all work if you take your time to learn and then build them the right way – rivets (the traditional and proven best approach for full-auto military use), weld builds and screws.

Here are the links to each segment – when you click on them they will open in a new tab:


If you find this post useful, please either buy something using one of the links to eBay and Amazon or click one of the AdNow advertisements.  EBay and Amazon you need to buy something, AdNow pays for each link you visit – no purchase needed.  Doing so will help us fund continued development of the blog.


 


See larger image

Additional Images:

The AK-47 and AK74 Kalashnikov Rifles and Their Variations


Features: This book contains the most complete and up-to-date examination of the famed Kalashnikov rifle yet t
By (author): Joe Poyer

The AK-47 and AK-74 Kalashnikov Rifles and Their Variations provides a detailed, profusely illustrated examination on a part-by-part basis of the famed AK-47/AKM rifles, the AK-74/AK-74M series and the new Century series of rifles, the AK-101 through AK-108.

It is another in North Cape Publications, Inc., Shooter’s and Collector’s Guide series.

Every AK/AKM-type rifle manufactured in the Warsaw Pact countries plus the People’s Republic of China, Finland, Iraq, North Korea and Yugoslavia are described in detail, with a short history on the reason for, and the process of their development and use.

This new, 4th edition is expanded to include he latest developments in the AK47/AK74 platform including the Century series and the AK12. Also included is new information regarding the scope and use the Kalashnikov series of rifles plus information gleaned from the use of the AK-47 in Iraq and Afghanistan by insurgents.

Mikhail Kalashnikov is one of the foremost small arms designer’s in the world. His Kalashnikov action has been widely imitated. This book also includes detailed descriptions of rifles based on his design such as the Belgian FNC, the Israeli Galil, the Indonesian SS1 series, the Indian INAS, the Swedish Ak-5, the Swiss SG-550 series, Singapore’s SAR series and many others.

The book also includes separate chapters that describe the accessaries issued to each soldier, the entire range of Kalashnikov bayonets, telescopic sights (both military and commercial, the sniper rifle variants and their telescopic sights produced by the old Soviet Union as well as other nations. An exploded view, serial numbers and markings, an assembly/disassembly guide with photos, instructions on cleaning, maintenance and repair, and shooting the Kalashnikov rifles and a guide to legislation affecting these rifles and finally, sources for accessories and parts complete the book.

List Price: $22.95 USD
New From: $16.87 USD In Stock
Used from: $30.22 USD In Stock

Video: How to build an AK47 from scratch part 2 by usmcdoc14

  

Here is the second video in usmcdoc14’s series about building an AK using a flat.  He still swears left and right (which I find hilarious – when he said “sandblast the shit out of them” I started laughing) and gives you some good recommendations on checking the past receiver stub from the kit.  He talks about his approaches for weld and rivet builds.  He does make one comment I don’t agree with.  To press out the barrel from the rear trunnion you do not need to remove the rear sight block (RSB) – you just push out the barrel pin out and then press the barrel out.  Second, and this is just my opinion, with a weld build I would still drill some holes where the rivets were at and do plug welds otherwise you are going to pour on a ton of heat, may still not get good penetration and risk ruining the heat treat of the trunnion locking lugs.

Other than that, I think it is a good video and worth you watching and learning from.  Your best bet is to watch multiple guys and decide what works for you.

Here are the links to each segment – when you click on them they will open in a new tab:


If you find this post useful, please either buy something using one of the links to eBay and Amazon or click one of the AdNow advertisements.  EBay and Amazon you need to buy something, AdNow pays for each link you visit – no purchase needed.  Doing so will help us fund continued development of the blog.


 

PORTER-CABLE PC60TPAG 7-Amp 4-1/2-Inch Angle Grinder/Cut Off Tool


Features: 7.0-Amp motor powers through jobsite tasks with ease, 11,000 RPM for high speed material removal, Cast metal gear case increases jobsite durability and tool longevity, 3-position side handle allows greater control in multiple positions, Tool-free guard provides fast and easy guard adjustments

PC60TPAG-main

Includes two guards for cutting and grinding (view larger).

Designed for aggressive performance, the PORTER-CABLE PC60TPAG 4-1/2-inch small angle grinder/cut-off tool offers a compact, lightweight platform to professionals who are looking for corded power on the job site. It’s ideal for contractors, welders, fabricators, masons, and other tradesmen whose work includes grinding, metal cutting, polishing, and tuckpointing.

Power and Convenience

One of the lightest grinders on the market at just 4.1 pounds, the PC60TPAG’s 7 amp motor delivers up to 11,000 RPM for tough jobsite applications while the cast metal gear housing helps to dissipate heat, ensuring that it will stand up to the demands of today’s worksite. In addition to a three-position handle for ease of use and positioning for a variety of applications, the PC60TPAG also offers a comfortable and convenient paddle switch that provides additional control by automatically shutting off if dropped.

PC60TPAG-sparks

Slim body, paddle grip (view larger).

With more and more job sites using a traditional grinder with a cut off guard for cutting metal, the PC60TPAG includes a grinding guard and cutting guard. The two guards are tool-free and can be easily adjusted to control the spark path, increasing productivity and safety on the jobsite. Additional accessories include a side handle, grinding wheel, cut-off wheel, and a wrench.

Warranty

This PORTER-CABLE tool is backed by three-year limited warranty covering any defects due to faulty materials or workmanship (from the date of purchase). It’s also covered by Porter-Cable’s one-year free service contract, where Porter-Cable will maintain the tool and replace worn parts caused by normal use–for free.

What’s in the Box

PC60TPAG small angle grinder/cut-off tool, grinding wheel, cut-off wheel, grinding guard, cutting guard, side handle, wrench, operating instructions

Key Specifications

Power 7 amps, 11,000 RPM
Arbor 5/8 x 11 inches
Spindle Size 5/8 x 11 inches
Switch Non-locking paddle switch
Tool Weight 4.1 pounds

About PORTER-CABLE

With more than 100 years of experience producing quality and performance-driven tools, PORTER-CABLE is a leading manufacturer and marketer of professional-grade cordless and corded power tools, equipment, and accessories. Known for industry-changing innovation, Porter-Cable introduced the world’s first helical drive circular saw, portable band saw, and portable belt sander.

portercable logo

PC60TPAG 4-1/2-Inch Angle Grinder/Cut Off Tool

At a Glance
  • 7 amp motor delivers 11,000 RPM for high speed material removal
  • Cast metal gear case increases durability and tool longevity
  • 3-position side handle allows greater control
  • Tool-free guard for fast and easy adjustments
  • Non-locking paddle switch for additional control and safety
  • Spindle lock feature allows for single wrench bit changes

PC60TPAG-sparks

Versatility for the job site (view larger).
List Price: $42.50 USD
New From: $39.99 USD In Stock

Video: How to build an AK47 from scratch part 1 by usmcdoc14

 

A few guys have contacted me wanting to learn more about how to build AKs from kits.  Many of the resources I learned from when I started way back when (ballpark in 2006) are now gone.  I do recommend AKFiles and their gunsmithing section so check that out.  We really didn’t have Youtube then and when I did some research I found some great videos for you to watch.

A gentleman on Youtube, usmcdoc14, put together a four part series.  This is part one and is 29:58 long.  He swears left and right and I got a real kick out of watching and listening to him:

Here are the links to each segment – when you click on them they will open in a new tab:


If you find this post useful, please either buy something using one of the links to eBay and Amazon or click one of the AdNow advertisements. EBay and Amazon you need to buy something, AdNow pays for each link you visit – no purchase needed.   With Amazon, if you click on one of our links and then buy something else – even unrelated stuff like clothes, electronics and groceries – we get credit and it would be hugely appreciated.  Doing something like the above will help us fund continued development of the blog.



See larger image

Additional Images:

The AK-47 and AK74 Kalashnikov Rifles and Their Variations


Features: This book contains the most complete and up-to-date examination of the famed Kalashnikov rifle yet t
By (author): Joe Poyer

The AK-47 and AK-74 Kalashnikov Rifles and Their Variations provides a detailed, profusely illustrated examination on a part-by-part basis of the famed AK-47/AKM rifles, the AK-74/AK-74M series and the new Century series of rifles, the AK-101 through AK-108.

It is another in North Cape Publications, Inc., Shooter’s and Collector’s Guide series.

Every AK/AKM-type rifle manufactured in the Warsaw Pact countries plus the People’s Republic of China, Finland, Iraq, North Korea and Yugoslavia are described in detail, with a short history on the reason for, and the process of their development and use.

This new, 4th edition is expanded to include he latest developments in the AK47/AK74 platform including the Century series and the AK12. Also included is new information regarding the scope and use the Kalashnikov series of rifles plus information gleaned from the use of the AK-47 in Iraq and Afghanistan by insurgents.

Mikhail Kalashnikov is one of the foremost small arms designer’s in the world. His Kalashnikov action has been widely imitated. This book also includes detailed descriptions of rifles based on his design such as the Belgian FNC, the Israeli Galil, the Indonesian SS1 series, the Indian INAS, the Swedish Ak-5, the Swiss SG-550 series, Singapore’s SAR series and many others.

The book also includes separate chapters that describe the accessaries issued to each soldier, the entire range of Kalashnikov bayonets, telescopic sights (both military and commercial, the sniper rifle variants and their telescopic sights produced by the old Soviet Union as well as other nations. An exploded view, serial numbers and markings, an assembly/disassembly guide with photos, instructions on cleaning, maintenance and repair, and shooting the Kalashnikov rifles and a guide to legislation affecting these rifles and finally, sources for accessories and parts complete the book.

List Price: $22.95 USD
New From: $16.87 USD In Stock
Used from: $30.22 USD In Stock

Converting a milled M70 receiver stub to a stamped receiver front trunnion using plug welds

I miss building AKs – I never have the time any more.  At rate, some years back I wound up with two Yugo M70 front milled stubs, and then decided to convert the rifle to a stamped receiver because I liked working with AK-Builder flats.  So, in the spirit of trying something new, I decided to convert a stub to a trunnion and plug weld it in place vs. trying to machine the rivet seats inside.

Yes, I’ve heard tons of people say not to weld them together and that rivets are better.  Yes, rivets are better and I have done many of them.  Have I ever had problems with a weld build where I filled plugs, stayed away from the locking lugs and was careful with the heat?  No, I have not had any problems.  I have an AMD-65 with tons of rounds through it that still runs fine.  My thinking is that I am not firing full auto, not using grenades, don’t use this in combat … I’m not really stressing it.  What would I use for a reliable build vs. a test like this?  I’d use rivets.

This was almost eight years ago.  I found the photos and thought you might like to see them.

Here are the front stubs.

When you look at the front stub, you can see readily it could become a trunnion.

Here’s a Hungarian AMD trunnion next to it.

Here are the stubs from a couple of angles.  I already used my bandsaw to cut the top one

Ok, time to make some chips.  It’s secured an I’m milling the OD under the top shelf of the trunnion that sticks out over the receiver:

I didn’t have anything to cut the slot with for my mill so I clamped a straight edge and then ran a Dremel wheel down it over and over until I got the depth and width needed for the stamped receiver to to slide into:

My theory was that by drilling holes and filling them via plug welds that I could lock the receiver into place.  Thus, I drilled holes for the plug welds both in the stamped receiver and into the newly made trunnion:

The plug welds were done with a Harbor Freight 220V MIG running ArCo2 gas and .030 wire.  I let it cool down after each weld and was careful not to pour on a ton of heat.  Notice the relatively big weld area to distribute the load.

I then sanded it all down with a flap sander.  The back was just a regular M72 rear trunnion that I found at R-Guns. I never had problems with cracking, etc.  The experiment seemed to work for a casual use semi-automatic rifle.

That’s all I have as far as photos go.  I hope maybe it gives you some ideas.

Writing this makes me wish I had time to build another AK but it’s back to our grips and handguards 🙂


If you find this post useful, please either buy something using one of the links to eBay and Amazon or click one of the AdNow advertisements. EBay and Amazon you need to buy something, AdNow pays for each link you visit – no purchase needed.   With Amazon, if you click on one of our links and then buy something else – even unrelated stuff like clothes, electronics and groceries – we get credit and it would be hugely appreciated.  Doing something like the above will help us fund continued development of the blog.



 

Build Your Own AK (Vol. I): Headspacing & Virgin Barrel Population


By (author): Guy Montag, Nicoroshi

Got an AK Parts Kit? This ebook shows you how to build it right!

The AK-47 and its variants are world-renowned for being simple, rugged and nearly indestructible. But if you wanted to build your own Kalashnikov rifle there was no good single source of construction information—until now.

This new ebook series dives deep into proven techniques of home-built AKs. Profusely illustrated with numerous photos and diagrams, these manuals will show you exactly how to assemble your AK parts kit step-by-step. Your build will go easy using our techniques, recommended tools, and veteran builder tips/tricks…all with a critical focus on both safety & quality.

Volume I covers both headspacing procedures and the population of the barrel components in a non-original barrel or virgin barrel AK parts kit. Both AK-47 and Ak-74 build procedures are described in the first book.
Topics include:
– Measuring the barrel journals
– Cut extractor relief on chamber end of the barrel
– Cut the clocking notches for the lower hand guard retainer
– Strip bolt, in preparation for headspace check
– Align, and press front trunnion onto chamber end of barrel
– Headspacing
– End mill/ream barrel pin notch, and set barrel pin
– Install, and drill/pin Rear Sight Base
– Locate, and cut lower handguard retaining notch
– Gas Port location
– Install Lower Handguard Retainer
– Install, and align the gas block
– Drill and pin the gas block
– Install, and align the Front Sight Base
If you have been waiting for the ‘definitive AK assembly guide’ before building your AK, wait no more.
Volume II (coming this Fall) will continue the journey, showing every step to complete your Matching or Newly populated AK parts kit into a complete rifle.

List Price: Price Not Listed
Kindle Edition: Check Amazon for Pricing Digital Only